Ice Bank: Chiller, Milk Cooler & Ice Thermal Energy Storage Guide by Metro

February 15, 2025January 29, 2025 by Metro Refrigeration Industries

Ice Bank Tank, Milk Cooler, Chiller System, Ice Bank Refrigeration System & Cooling Solutions for Industrial Ice Bank System and Ice Thermal Energy Storage

Ice Bank Manufacturers: ice Bank Cooling Systems for Every Industry — We specialize in manufacturing custom ice bank systems that cater to the specific cooling needs of your industry.

Metro Refrigeration Industries, with over 40 years of expertise, is a global leader in industrial refrigeration solutions. Leveraging cutting-edge Indo-American advanced technology, we design and manufacture state-of-the-art ice bank refrigeration solutions and ice storage cooling systems that cater to diverse industrial and commercial cooling needs. Our national and international reach, coupled with a comprehensive product line including ice bank chiller systems, ice bank milk coolers, and various Ice Bank Tank Types ensures that we provide high performance, cost effective solutions for industries worldwide. As leading ice bank tank manufacturers, we specialize in blast freezer, ice building tanks, brine chiller system, brine refrigeration system, brine chiller refrigeration, and refrigeration evaporator, ice bank tanks in dairy applications, delivering innovative and energy efficient refrigeration solutions for ammonia screw compressor, milk cooling, food preservation, and industrial processing.

Working Principles of Ice Bank Systems

The working principle operates by circulating a coolant, such as ammonia, through a network of pipes to form a thick layer of ice. This stored ice is then melted during peak hours to provide cooling. The working principle ensures maximum energy savings and consistent performance.

Working Principle of Ice Bank Chillers

Working Principle work by using a heat exchanger to transfer heat from water to a refrigerant, such as ammonia, creating ice that stores thermal energy. This energy is used later for cooling, ensuring efficiency and reliability in applications such as breweries and dairies.

Ice Bank Tank Manufacturers: Ice bank tanks designed for efficient cooling and energy conservation. — Our ice bank tanks are engineered for efficiency, providing reliable cooling while minimizing energy consumption.

Understanding Ice Thermal Energy Storage Systems

Ice thermal storage systems are designed to efficiently store energy in the form of ice during off-peak hours and release it during peak demand. These systems, including ice thermal storage tanks, chilled water storage systems, and thermal storage tanks for chilled water systems, play a critical role in reducing energy consumption, lowering costs, and optimizing refrigeration efficiency.

Ice Thermal Energy Storage Product Line

At Metro Refrigeration Industries, we specialize in manufacturing and supplying a wide range of products that meet the unique demands of various industries:

Ice Thermal Energy Storage Tanks
Thermal energy storage tanks are designed to ensure optimal cooling for industrial and commercial applications. They are ideal for storing chilled water and ice, significantly reducing energy costs.
Ice Bank Systems
Ice bank cooling systems provide efficient refrigeration for applications such as dairies, breweries, and cold storage facilities. These systems include IBT tanks, which are known for their high cooling capacity and durability.
Thermal Storage and Ice Banking Systems
Our ice banking systems and thermal storage utilize innovative technology to store energy as ice, ensuring reliable and consistent cooling for industrial refrigeration applications.
Ice Bank Milk Coolers and Beer Chillers
Designed for the dairy plant and beverage industries, our IBT milk coolers and beer chillers provide superior performance and energy efficiency. IBT milk coolers are essential in the dairy industry, helping to maintain optimal temperatures and ensuring milk freshness while minimizing energy consumption.
Ammonia Based Ice Bank Refrigeration
Metro’s ammonia based ice bank energy storage systems combine eco-friendliness with exceptional efficiency, making them a preferred choice for sustainable refrigeration solutions.
Ice Building Tanks
Our IBT tanks are designed for applications requiring large-scale ice storage. These tanks facilitate consistent and controlled ice formation, ensuring optimal energy utilization in industrial cooling systems.
Ice Bank Tanks for Dairy Applications
IBT tanks in dairy operations are critical for cooling milk efficiently before storage or transport. These tanks provide reliable, cost-effective cooling, ensuring the highest product quality and safety.
Ice Bank Tank Manufacturers
As one of the top ice bank tank manufacturers, Metro Refrigeration Industries delivers industry-leading products designed to meet the highest efficiency, durability, and sustainability standards.

Ice Bank Refrigeration Manufacturers: dvanced ice bank refrigeration systems for industrial use and energy savings. — Enhance your refrigeration efficiency with our ice bank refrigeration systems, offering optimal temperature control and energy savings.

Key Features and Benefits of Ice Thermal Storage Systems

Energy Efficiency: Ice thermal energy storage systems store energy during off-peak hours, reducing operational costs.
Advanced Technology: Incorporating Indo-American innovations for superior performance.
Customizable Designs: Tailored solutions to meet the specific needs of industries.
Sustainability: Eco-friendly refrigerants like ammonia ensure environmental compliance.
Durability: Built with high-quality materials for long-term reliability.

Applications of Ice Thermal Energy Storage Solutions

Ice thermal storage systems are suitable for a wide range of industries:

Cold Storage Facilities: Efficient cooling for fruits, vegetables, and pharmaceuticals.
Dairies and Breweries: Reliable milk and beer chilling with IBT systems.
Industrial Processes: Temperature control for manufacturing and processing units.
Commercial Buildings: Energy-efficient cooling for large office spaces and malls.

Ice Bank System Manufacturers: Innovative ice bank systems for industrial refrigeration and cooling. — Our ice bank systems offer innovative solutions for maintaining optimal temperature conditions in various industries.

Differences Between Ice Thermal Storage System and Industrial Ice Bank System

Both ice thermal energy storage and ice bank refrigeration systems function by storing cooling energy in the form of ice. While they share the same core concept, the term “ice bank” is more commonly associated with commercial applications, where the stored ice helps cool buildings during peak electricity demand by circulating chilled water. Due to their similar operation, these terms are often considered interchangeable. Read below the major differences.

1. Purpose and Application:

Ice Thermal Storage System: Designed primarily for energy optimization by storing thermal energy as ice during off-peak hours and using it for cooling during peak demand. It’s used in large-scale facilities such as commercial buildings, malls, and industrial plants with high cooling needs.
Industrial Ice Bank System: Specifically tailored for process cooling in industries like dairies, breweries, and cold storage. It focuses on efficient cooling rather than energy load shifting.

2. Cooling Mechanism:

Ice Thermal Storage System: Utilizes thermal storage tanks to maintain chilled water or ice. Energy stored in the form of ice is melted later to cool air or water.
Industrial Ice Bank System: Relies on the direct freezing of water around a heat exchanger, creating an “ice bank” for immediate cooling needs during high-demand periods.

3. Working Principle:

Ice Thermal Storage System: Stores energy by freezing water during non-peak hours. The stored ice acts as a coolant in thermal energy exchange systems.
Industrial Ice Bank System: The IBT tank working principle involves circulating a refrigerant like ammonia to freeze water around a coil. Melted ice is then used directly for cooling.

4. Industries Served:

Ice Thermal Storage System: Ideal for energy efficiency in HVAC systems, commercial infrastructure, and centralized cooling for urban spaces.
Industrial Ice Bank System: Focused on industries with specific cooling demands like milk chilling, beer production, food processing, and cold storage.

5. Technology and Efficiency:

Ice Thermal Storage System: Integrates advanced systems for energy load management, using sensors and controls to optimize usage.
Industrial Ice Bank System: Prioritizes robust design and high cooling capacity for industrial-grade reliability and efficiency.

6. Key Features:

Ice Thermal Storage System: Promotes cost savings through energy shifting, eco-friendly designs, and compatibility with renewable energy sources.
Industrial Ice Bank System: Features high cooling power, rapid recovery, and suitability for ammonia-based refrigeration systems.

7. Manufacturers and Expertise:
Metro Refrigeration Industries is a leader in both systems, offering:

Ice Thermal Storage System Manufacturers: Providing innovative thermal storage tanks for chilled water systems.
Industrial Ice Bank Manufacturers: Specializing in ice bank refrigeration systems and ice bank chiller systems with 40 years of expertise.

For tailored solutions to match your industrial or commercial cooling needs, Metro Refrigeration Industries provides industrial ice bank systems using cutting-edge Indo-American technology. Contact us today to explore the right system for your requirements.

Ice Bank Chiller Manufacturers: Efficient ice bank chillers for industrial cooling and temperature regulation. — Our ice bank chillers are designed to provide superior temperature regulation for industries requiring reliable and efficient cooling.

Major Types of Ice Thermal Storage Systems and Industrial Ice Bank Systems

Both Ice Thermal Storage Systems and Industrial Ice Bank Systems are essential for energy-efficient cooling across industries. Here’s a breakdown of their major types:

Types of Ice Thermal Storage Systems

Static Ice Thermal Storage Systems
- Ice is stored in tanks and melted when cooling is required.
- Used in chilled water storage systems and for applications requiring steady cooling over long durations.
Dynamic Ice Thermal Storage Systems
- Ice is formed on moving surfaces, such as coils or plates, allowing for rapid heat exchange.
- Suitable for applications needing high cooling capacities.
Encapsulated Ice Thermal Storage Systems
- Ice is stored in spherical or modular capsules within water tanks.
- Ideal for compact systems where space-saving is critical.
Chilled Water Thermal Storage Tanks
- Store chilled water for HVAC and industrial cooling applications.
- Common in large-scale commercial projects for energy optimization.

Ice Bank Chiller System Manufacturers: Ice bank chiller system for consistent and reliable refrigeration needs. — ice bank chiller systems deliver optimal cooling performance, maintaining ideal conditions for various industries.

Types of Industrial Ice Bank Systems

Coil-in-Tank Ice Bank Systems
- Coolant circulates through coils submerged in a tank to freeze water into ice.
- Used in milk chilling and beer cooling processes.
Direct Contact Ice Bank Systems
- Water comes into direct contact with the coolant for rapid ice formation.
- Preferred in industries needing quick ice generation.
Modular Ice Bank Systems
- Composed of multiple interconnected tanks to meet varying cooling demands.
- Ideal for scalable industrial cooling requirements.
Ammonia-Based Ice Bank Systems
- Utilize ammonia as a refrigerant for efficient and eco-friendly ice formation.
- Common in large industrial setups and food processing plants.
Buffer Tanks for Chilled Water Systems
- Act as supplementary storage for chilled water, balancing demand fluctuations.
- Support systems where consistent cooling is vital.

Ice Bank Tank Manufacturers: Ice bank refrigeration system by expert manufacturers for efficient cooling solutions. — Discover top-tier ice bank refrigeration systems designed for energy efficiency and superior cooling performance.

Ice Bank Tank Types in Industrial Ice Bank Systems

Industrial Ice Bank Systems are essential for efficient cooling in diverse applications like dairies, breweries, and food processing. They utilize ice bank tanks to store and manage cooling energy. The major types of IBT tanks include:

1. Coil-in-Tank Ice Bank Tanks

Design: Consist of cooling coils submerged in water.
Working Principle: The refrigerant circulates through the coils, freezing the surrounding water into ice. This ice is later used for cooling.
Applications: Widely used in industrial refrigeration, milk cooling, and food processing.
Benefits: High cooling efficiency, reliability, and ease of maintenance.

2. Direct Contact Ice Bank Tanks

Design: Water directly interacts with the refrigerant, freezing rapidly.
Working Principle: Heat is extracted from the water by direct contact with a cooling agent, forming ice quickly.
Applications: Suitable for applications requiring rapid ice formation, such as breweries and chemical processing plants.
Benefits: Faster cooling, compact design, and reduced operational time.

3. Modular Ice Bank Tanks

Design: Consist of interconnected tanks, offering flexibility in capacity expansion.
Working Principle: Operates as a collective unit where each tank freezes water separately, sharing the cooling load.
Applications: Ideal for industries with fluctuating cooling demands or future scalability requirements.
Benefits: Scalable, customizable, and cost-effective for large setups.

4. Ammonia-Based Ice Bank Tanks

Design: Use ammonia as the primary refrigerant for freezing.
Working Principle: Ammonia circulates through a network of pipes, freezing the water into ice efficiently.
Applications: Common in food processing plants, cold storage facilities, and large-scale industrial cooling.
Benefits: Environmentally friendly, energy-efficient, and highly durable.

5. Buffer Tanks for Chilled Water Systems

Design: Act as supplementary storage for chilled water in the cooling process.
Working Principle: Store chilled water during ice formation and supply it during peak demand.
Applications: Support systems where consistent cooling is critical, such as HVAC systems and data centers.
Benefits: Balances cooling loads, improves energy efficiency, and reduces wear on equipment.

Ice Bank Milk Cooler Manufacturers: Ice bank milk cooler system to preserve milk freshness and quality. — Our ice bank milk coolers ensure fresh milk preservation by maintaining the ideal temperature for extended shelf life.

Frequently Asked Questions

1. What is an Ice Thermal Energy Storage System?

An ice thermal energy storage system stores energy as ice during off-peak hours, providing cost-effective and efficient cooling solutions.

2. What is the cost of an Ice Bank System?

The cost of an ice bank system varies based on capacity and application. Contact Metro Refrigeration Industries for a customized quote.

Ice Bank Refrigeration System Manufacturers: Ice bank refrigeration system by expert manufacturers for efficient cooling solutions. — Discover top-tier ice bank refrigeration systems designed for energy efficiency and superior cooling performance.

3. What are the applications of Ice Bank Systems?

Applications include cold storage, dairies, breweries, and industrial processes.

4. How does an Ice Bank System work?

It uses a coolant to form ice, which is later melted to provide cooling during peak hours.

5. What is a Chilled Water Storage System?

A chilled water storage system stores cooled water in a thermal storage tank, enabling energy-efficient cooling during peak demand periods.

Ice Bank Cooling System Manufacturers: Efficient ice bank cooling system manufactured for industrial applications. — ice bank cooling systems provide unmatched cooling efficiency for diverse industrial needs, from food processing to pharmaceuticals.

6. What is an Ice Bank Chiller System?

An ice bank chiller system is a refrigeration setup that stores cooling energy in the form of ice, which is then used to chill water or other fluids when needed. This system consists of a bank ice formed around cooling coils submerged in a water tank. During off-peak hours, refrigeration units freeze water into ice, and during peak demand, the stored ice melts to provide cooling, significantly reducing energy costs and ensuring efficient temperature regulation in industries such as dairy, breweries, and HVAC systems.

7. How Does an Ice Bank Milk Cooler Work?

An ice bank milk cooler operates on the ice bank refrigeration principle, where ice is formed on submerged coils and later used to rapidly cool milk. The milk is stored in insulated tanks, and chilled water circulates around the milk storage area to maintain optimal temperatures. This system ensures fresh milk preservation by preventing bacterial growth, reducing energy consumption, and providing consistent cooling, making it an essential component in dairies and milk processing industries.

Ice Bank Cooler Manufacturers: Ice bank cooler for reliable, long term temperature regulation. — Experience reliable and long-lasting cooling solutions with our ice bank coolers, ideal for perishable goods storage.

8. What Are the Benefits of an Ice Bank Tank in Dairy?

An IBT tank in dairy facilities plays a crucial role in enhancing milk storage efficiency while ensuring cost-effective and sustainable cooling solutions.

Energy Efficiency – Stores ice during off-peak hours and utilizes it for cooling, lowering electricity costs.
Consistent Cooling – Ensures uniform milk cooling to maintain freshness and prevent spoilage.
Rapid Cooling – Quickly reduces milk temperature after milking, meeting industry hygiene standards.
Reduced Operational Costs – Optimized energy usage decreases overall refrigeration expenses.
Reliable Performance – Provides uninterrupted cooling even during power fluctuations.
Sustainability – Reduces carbon footprint with energy-efficient operations.

Complete Product Line

Our advanced product line includes:

Meat Processing Plant Refrigeration Equipment | Precise Temperature Control — Ensure precise temperature control in meat processing with advanced refrigeration equipment, preserving product safety and quality.

Ammonia Compressor: Backbone of Industrial Ammonia Refrigeration System

Our ammonia refrigeration compressor are designed to deliver unmatched performance, ensuring reliability and efficiency across a wide range of applications. The range includes:

Efficient beef processing plant for large-scale production — High-volume beef processing plants designed for large-scale production, featuring state-of-the-art machinery and precision controls.

Beef processing plant refrigeration systems for safe meat storage — Efficient refrigeration systems in beef processing plants ensure safe storage and maintain product quality from processing to distribution.

MC Series (Water Cooled Ammonia Compressor): Ideal for industries requiring consistent cooling under extreme conditions.

High-capacity chicken processing plant for large-scale production — Large-scale chicken processing plants equipped with scalable solutions to meet high demand for poultry products.

MCX Series (Gas Cooled Ammonia Compressor): Designed for energy-efficient operation in diverse environments.

Comprehensive Range of Ammonia Compressor

Chicken processing plant refrigeration for maintaining meat freshness — Refrigeration systems in chicken processing plants preserve freshness and safety from processing to storage.

Single Stage Ammonia Compressor: Available in 7 types, featuring 1 to 12 cylinders with capacities up to 580 T.R. These refrigeration compressor are perfect for moderate refrigeration requirements.

Fisheries plant with advanced processing and packaging systems — Modern fisheries plants with advanced processing, packaging, and storage systems for high-quality fish products.

Two Stage Ammonia Compressor (Compound Version): Available in 9 types, featuring 1 to 12 cylinders with capacities up to 580 T.R. Engineered for applications requiring precise temperature control at low and ultra-low temperatures.

Additional Equipment and Solutions

Fisheries plant for sustainable fish processing and packaging — Sustainable fisheries plants focus on eco-friendly solutions for fish processing, reducing environmental impact while maintaining high product quality.

Evaporative Condenser: Engineered for maximum heat transfer and reduced energy consumption in refrigeration systems.

Fisheries plant with advanced cold storage for preserving fish freshness — Cold storage systems in fisheries plants preserve the freshness and quality of fish, extending shelf life and ensuring safe distribution.

Air Cooling Units: SS and AL Series durable and efficient cooling solutions, including stainless steel and aluminum options.

Fish cold storage facility with temperature-controlled storage for preserving fish quality — Fish cold storage facilities maintain optimal temperature conditions to preserve the freshness, texture, and quality of fish products.

Evaporator Coils: Ensure consistent cooling performance with our advanced ammonia evaporator coils.
Ammonia Evaporative Coolers: Energy-saving ammonia cooling systems for industrial applications.
Cooling Coil Units: Maintain temperature precision with our high-performance cooling coil units.

Cold storage for fish products ensuring safe transport and longer shelf life — Cold storage systems for fish products ensure safe transport and extended shelf life, maintaining product quality from processing to retail.

Ammonia Canned Pumps: Built for reliable ammonia transfer in industrial refrigeration systems.

Fish cold storage with advanced refrigeration systems for maintaining fish freshness — Efficient refrigeration systems in fish cold storage facilities ensure the preservation of fish quality, freshness, and safety.

Ammonia Valves: Precision-engineered valves for safe and efficient ammonia flow control.

Beef processing refrigeration plant with advanced cooling systems for safe meat preservation — Advanced refrigeration systems in beef processing plants ensure safe storage and optimal preservation of meat products.

Bunker Coils: High-efficiency heat transfer coils for industrial refrigeration processes.
LPR & HPR: Optimize refrigeration system performance with low pressure receivers and high pressure receivers.

Energy-efficient beef processing refrigeration plant for reducing operational costs — Energy-efficient refrigeration solutions for beef processing plants help lower costs while maintaining product quality and safety.

Falling Film Chillers: Ideal for rapid liquid cooling in food and beverage industries.

Industrial-grade refrigeration for large-scale beef processing plants — Industrial-grade refrigeration systems designed for high-capacity beef processing plants to ensure consistent cooling.

Refrigerant Vessels: Secure and efficient refrigerant storage solutions for industrial use.

Leading chicken processing refrigeration manufacturer with advanced cooling technology — Top manufacturers of chicken processing refrigeration systems offering advanced cooling technology for optimal poultry preservation.

IQF Technology: Advanced freezing technology to preserve food quality and extend shelf life.

Chicken processing refrigeration systems for maintaining freshness and safety — Refrigeration systems for chicken processing are designed to maintain freshness and ensure product safety during storage.

Industrial Ice Bank: Dependable ice storage systems for industrial cooling needs.
Pillow Plates: Effective heat exchange solutions for refrigeration and industrial applications.
Axial Fans: Improve airflow and cooling performance with durable axial fans.

Energy-efficient refrigeration systems for chicken processing facilities — Energy-efficient refrigeration solutions for chicken processing facilities help reduce costs while preserving product quality.

Shell & Tube Condensers: Robust condensers designed for high-capacity industrial refrigeration.
Ammonia Compressor Components: Ensure optimal operation with precision-engineered ammonia refrigeration compressor components.

Screw Compressor Ammonia Refrigeration Manufacturers: Top manufacturers of screw compressors for ammonia refrigeration systems. — Screw Compressor Ammonia Refrigeration Manufacturers: Get high quality ammonia refrigeration screw compressors from industry leaders.

Ammonia Screw Compressors : An ammonia screw compressor is a high-efficiency refrigeration solution widely used in industrial cooling applications. It provides continuous, energy-efficient operation for ammonia-based refrigeration systems in cold storage, dairy, meat processing, pharmaceuticals, and chemical industries.
High Efficiency – Optimized for energy savings and continuous operation
Industrial Applications – Ideal for cold storage, food processing & pharma
Advanced Technology – Uses precision-engineered screw rotors for reliability
Low Maintenance – Fewer moving parts reduce wear and tear
Eco-Friendly – Ammonia as a refrigerant offers sustainable cooling

Efficient refrigeration systems for meat processing plants to maintain quality — Refrigeration systems in meat processing plants play a vital role in maintaining quality and preventing spoilage.

Why Choose Metro Refrigeration Industries?

Experience: Over 40 years of expertise in designing and manufacturing meat processing plant solutions.

Global Presence: Serving clients in India and over 30 countries worldwide, including Australia, UAE, Jordan, Turkey, Yemen, Thailand, Sri Lanka, and Nepal.

Cutting-Edge Indo-American Technology: Ensures superior energy efficiency and performance.

Prestigious Clientele: Trusted by Amul, Adani, Namaste India, Patanjali, and more.

Complete Product Line: Comprehensive range of equipment tailored for cold storage, including ammonia compressor, refrigeration evaporator, evaporative condenser, air cooling units, ammonia evaporator coils, ammonia valves, and more.

Best Cold Storage System Equipment and Machineries: Designed for reliability, energy efficiency, and precise temperature control.

Cost-Effective Solutions: Delivering low energy consumption and precise temperature control.

Industrial-grade refrigeration equipment for meat processing plants — Industrial-grade refrigeration equipment ensures consistent cooling and safe storage in meat processing facilities.

Optimizing Your Cold Storage with Metro Refrigeration

At Metro Refrigeration Industries, we understand the importance of having a reliable and efficient cold storage system. We offer custom cold storage design and can guide you through the cold storage operation to ensure optimal performance. Our engineers are skilled in the optimization of your cold storage system, ensuring it operates at peak efficiency.

Our cold storage plant designs incorporate advanced technology that helps in refrigerated unit optimization, resulting in lower operational costs and improved product quality.

Energy-saving refrigeration systems for meat processing plants — Energy-saving refrigeration systems in meat processing plants reduce costs while preserving freshness and quality.

Partner with Metro Refrigeration Industries for Turnkey Cold Storage Solutions

Metro Refrigeration Industries offers industry-leading expertise and technology for all your industrial ammonia refrigeration needs. Whether it’s agriculture, dairy, or industrial refrigeration, we deliver customized, energy-efficient, and cost-effective solutions. Contact us today to explore how our expertise can support your business growth.

Get in touch with us for cost-effective and reliable refrigeration solutions and join the leading names in the industry who trust Metro Refrigeration Industries.

Conclusion:

Metro Refrigeration Industries stands at the forefront of industrial refrigeration innovation, offering cutting-edge ice bank refrigeration and ice thermal storage systems. Our Indo-American advanced technology, energy-saving designs, and industry expertise make us the preferred choice for businesses seeking reliable, cost-effective, and sustainable cooling solutions. Whether for ice bank milk coolers, ice bank chiller systems, or ice bank tanks in dairy, our solutions ensure maximum efficiency and performance. As leading ice bank tank manufacturers, we specialize in ice building tanks and various Ice Bank Tank Types, delivering superior cooling for dairies, breweries, and industrial processes. Contact us today to optimize your cooling operations with our state-of-the-art ice bank solutions.

Contact Metro Refrigeration Industries

To explore our products and solutions for your refrigeration unit, get in touch:

Location: D-35, Meerut Road Industrial Area, Ghaziabad, Uttar Pradesh – 201 003, INDIA

Email: sales@metrorpl.com

Phone: +91-120-2712176, 2752030, 2757568, 2757269, 2713759

Customer Care: +91 88266 77754

Website: www.metrocompressor.com

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Cold Storage: Types, Costs, Uses, Advantages & Manufacturers in India

February 15, 2025January 15, 2025 by Metro Refrigeration Industries

Discover the Ultimate Cold Storage Solutions for Frozen Foods, Fruits, Vegetables, Milk & Dairy Products, and Meat.

A Comprehensive Guide to Advantages, Benefits, and Leading Manufacturers in Agriculture, Chemical, and Pharma Industries.

Cold Storage Manufacturers: Vegetable cold storage plant manufacturer ensuring fresh and long lasting produce. — Boost your business with efficient and energy saving vegetable refrigerated plant solutions by Metro Refrigeration.

Cold store is an essential facility designed to preserve perishable goods, ensuring they retain their quality, freshness, and nutritional value over time. From fruits and vegetables to dairy and meat products, refrigeration systems play a pivotal role in the food supply chain, agriculture, and industrial ammonia refrigeration applications.

What is a Cold Storage?

A cold store is a facility specifically designed to preserve perishable goods by maintaining low temperatures, controlled humidity, and, in some cases, specific atmospheric conditions. These facilities are vital for extending the shelf life of products, maintaining quality, and ensuring safety across various industries.

Cold storage plant manufacturer delivering efficient cooling solutions for industries. — Transform your refrigerated plant capabilities with state-of-the-art ammonia refrigeration plants.

Refrigeration and Refrigerants in Cold Store

Refrigeration is the backbone of any cold storage system, enabling precise temperature control to maintain product quality. Advanced refrigeration technologies are employed to meet diverse industry needs. Refrigerants, substances used in the refrigeration cycle, play a critical role in cooling.

Types of Refrigerants

Ammonia-Based Refrigerants: Ammonia is widely used in industrial refrigerated storage due to its high energy efficiency and eco-friendly properties. Ammonia refrigerated storage systems are reliable, cost-effective, and suitable for large-scale operations.
Freon-Based Refrigerants: Freon is commonly used in small to medium-sized cold storage units. It offers easy maintenance and a wide range of applications.

Ammonia vs. Freon Refrigeration Plants

Ammonia Based Refrigerants: Ideal for large capacities, offering high efficiency and low operational costs.
Freon Based Refrigerants: Suitable for smaller setups, providing flexibility and convenience.

Affordable cold storage manufacturing cost with advanced refrigeration systems. — Get cost-effective ammonia refrigeration solutions without compromising quality.

Common Applications of Refrigeration Units

Refrigeration units are used across various sectors, including:

Fruits and Vegetables

Apple Refrigeration Plant: Maintains freshness and prevents ripening for extended periods.
Banana Refrigeration Plant: Specialized systems to ensure the optimal ripening process.
Potato Refrigeration Plant & Onion Refrigeration Plant: Keeps tubers and bulbs fresh while preventing sprouting.
Mango Refrigeration Plant & Lemon Refrigeration Plant: Extends the shelf life of tropical and citrus fruits.

Dairy Products and Frozen Foods

Dairy Plant: Preserves milk, butter, and cheese by maintaining low temperatures.
Ice Cream Freezer Room: Keeps ice cream at optimal frozen temperatures.
Frozen Store: Includes facilities for frozen food refrigerated plant, catering to ready-to-eat meals.

Meat and Seafood

Meat Plant: Maintains strict temperature controls to ensure freshness and safety.
Pork Refrigerated Store: Dedicated store for pork, ensuring it remains fresh for longer periods.
Mushroom Plant: Preserves delicate fungi, preventing spoilage.

Pharma and Industrial Applications

Pharma Plant: Ensures vaccines, medicines, and lab specimens are stored under strict conditions.
Industrial Cold Room: Used for large-scale refrigeration in industrial settings.
Edible Oil Plants: Maintains stability and quality of oils during storage.
Industrial Ammonia Refrigeration Plants: Offers efficient cooling for industries like cement and chemicals.

Reliable cold storage unit manufacturers providing customized cooling solutions. — Customized frozen units designed for energy efficiency and precise temperature control.

Types of Refrigeration Plant Facilities

Refrigerated units are categorized based on the products they store and the specific temperature requirements. Below are the main types:

Agriculture Refrigerated Plant: Dedicated facilities for preserving fresh produce, such as fruits and vegetables.
CA Cold Storage: Controlled Atmosphere CA cold storage regulates oxygen, carbon dioxide, and nitrogen levels for extended preservation.
Frozen Cold Room: Ideal for storing frozen foods like ice cream and frozen vegetables.
Industrial Cold Store: Used for large-scale applications, including pharma cold storage and food chilling plant.
Refrigerated Warehouse: Facilities designed for bulk storage and logistics purposes.

How Refrigeration Units Works

Cold Storage Working Principle

Refrigerated unit facilities operate by maintaining a consistent internal environment with low temperatures, humidity control, and air circulation. Advanced systems like freon based refrigerated storage and ammonia based refrigerated storage utilize specific refrigerants to meet energy efficiency and environmental standards.

Advanced potato cold storage plant with energy-efficient machinery and precise temperature control. — Build a high-tech potato refrigeration plant to meet the growing demand for quality storage solutions.

Refrigeration Unit Systems and Equipment

Refrigeration units, including ammonia compressors, condensers, and evaporators.
Insulated panels to maintain thermal efficiency.
Cooling coils and ammonia valves for precise temperature regulation.

Discover how onion cold storage preserves freshness, prevents spoilage, and supports farmers and traders. Click here to learn about design, costs, and best practices. — Build your refrigerated warehouse with trusted experts.

Cold Storage Project and Subsidy Information

Setting up a cold storage facility often involves significant capital investment. Governments and financial institutions offer subsidies to encourage the development of cold storage infrastructure. These subsidies help reduce the financial burden and make cold storage projects viable.

Cold Storage Temperature Range

Frozen Store: -18°C to -25°C for frozen foods and ice cream.
Chilled Room: 0°C to 10°C for fruits, vegetables, and dairy products.
Controlled Atmosphere CA Storage: Specific conditions based on the product.

CA cold storage maintains ideal temperature and humidity to preserve apples, extending shelf life and reducing spoilage for better quality and freshness. — Keep apples fresh and ready for market with advanced ammonia refrigeration systems.

Differences Between Cold Storage Types

Cold Room vs. Cold Storage

Cold Room: Smaller, modular units used for short-term storage.
Cold Storage: Larger facilities for bulk storage and long-term preservation.

Cold Storage vs. Refrigerated Warehouse

Cold Storage: Primarily focused on preserving perishable goods.
Refrigerated Warehouse: Includes logistics and distribution facilities.

CA cold storage regulates temperature, humidity, and oxygen levels to preserve apples and fruits, extending shelf life and reducing wastage for better quality. — Preserve the freshness and quality of apples with reliable industrial ammonia refrigeration solutions.

CA Cold Storage vs. Cold Storage

CA Cold Storage: Maintains specific atmospheric conditions for extended shelf life.
Cold Storage: Focuses on temperature and humidity control.

Types of Refrigerated Storage Warehouses

Agro Storage: Designed for agricultural produce.
Frozen Storage Unit: For frozen foods and ice chilled rooms.
Refrigerated Storage Units: Used for logistics and transportation.
Industrial Refrigerated Storage: Large-scale facilities for bulk storage.

Refrigerated Storage Unit Uses

Refrigeration Plant is essential for preserving:

Cold Storage Fruits and Vegetables: Ensuring freshness and reducing wastage.

Food Storage: Keeping raw and processed foods in optimal condition.

Dairy and Meat Products: Maintaining hygiene and extending shelf life.

Pharmaceutical Products: Storing sensitive medicines and vaccines.

Cold storage manufacturers offering cutting-edge cooling systems by Metro Refrigeration Industries — Reliable industrial ammonia refrigeration solutions for all industries

The Importance of Cold Storage for Various Industries

Refrigerated storage facilities serve as a cornerstone for multiple industries, ensuring the longevity, quality, and safety of a wide range of products. Below are the key industries benefiting from refrigerated storage solutions:

Cold room manufacturers providing customized refrigeration solutions. — Get the perfect frozen room tailored to your needs.

Agriculture and Horticulture

Ammonia based refrigerated storage helps reduce post-harvest losses, ensuring year-round availability of seasonal produce. It stabilizes market prices and increases farmers’ incomes.

Extends the shelf life of fresh produce like fruits and vegetables.
Minimizes post-harvest losses, improving farmers’ profitability.
Supports storage for export-quality products, meeting global standards.

Meat Industry

Maintains the freshness of meat, poultry, and seafood by slowing microbial activity.
Ensures compliance with hygiene and safety regulations in domestic and international markets.

Fisheries

Preserves fish and other seafood at sub-zero temperatures to prevent spoilage.
Supports the seafood export industry by maintaining quality during transportation.

Food Industry

Stores frozen and processed foods like ready-to-eat meals, sauces, and bakery items.
Ensures consistent supply and reduces wastage in food production chains.

Milk & Dairy Products

Critical for the preservation of milk, butter, cheese, and yogurt.
Facilitates bulk storage for dairy companies, ensuring product availability throughout the year.

Pharmaceutical Industry

Ensures vaccines, biologics, and sensitive medicines are stored at precise temperatures.
Complies with stringent storage guidelines to maintain product efficacy and safety.

Chemical Industry

Prevents degradation of sensitive chemicals and reagents.
Provides stable storage for temperature-sensitive industrial products.

Industrial Storage

Used in industries like cement to prevent moisture-related damage.
Supports edible oil plants by maintaining quality during storage and packaging.

Advantages of Cold Storage in Agriculture and Beyond

Cold Storage Benefits

Reduces food wastage by extending the shelf life of perishable goods.
Supports the agricultural economy by preserving seasonal produce for year-round availability.
Ensures the availability of essential food items, contributing to food security.
Enables exporters to reach global markets with fresh and frozen products.

Advantages of Cold Storage in Agriculture

Provides farmers with better income opportunities by reducing post-harvest losses.
Ensures a stable supply of fruits, vegetables, and other produce.

Setting Up a Refrigerated Storage Unit

Cold Storage Unit Setup and Costs

The cost of setting up a ammonia based refrigerated storage plant depends on its size, capacity, and the type of equipment used. Factors influencing refrigerated storage unit cost include:

Land and construction expenses.
Equipment and technology, such as refrigeration systems and insulated panels.
Operational costs, including energy consumption and maintenance.

Factors for Effective Cold Storage Design

When designing and setting up a refrigerated storage facility, several critical factors must be considered:

Temperature Range: The storage temperature varies depending on the product (e.g., frozen, chilled, or CA storage requirements).
Energy Efficiency: Advanced refrigeration systems like ammonia-based plants help minimize operational costs.
Scalability: Facilities should be designed to accommodate future capacity expansion.
Technology: Incorporating cutting-edge solutions, such as IoT-enabled monitoring systems, ensures better control and reduced downtime.

Cold Storage Business and Manufacturing Costs

Investing in a ammonia based chilling plant business requires careful planning and assessment of the market demand. The ammonia refrigeration plant manufacturing cost includes:

Initial investment in land, construction, and equipment.

Recurring expenses such as electricity, labor, and maintenance.

Equipment from top CA cold storage manufacturers in India ensures cost-effectiveness and energy efficiency.

Cold Storage Manufacturing Companies

Leading manufacturers provide advanced solutions for building and operating cold storage plants. Metro Refrigeration Industries is among the top cold storage manufacturing companies in India, offering:

Energy-efficient systems with Indo-American advanced technology.
Custom solutions for various applications, including vegetable cold storage, meat cold storage, and frozen food cold storage.

Controlled atmosphere CA Cold storage designed specifically for preserving apples. — Maintain apple quality for extended periods with controlled atmosphere store.

Installation and Setup

Work with experienced professionals for the installation and commissioning of your chilling plant unit. Metro Refrigeration Industries provides complete turnkey solutions, including:

Design and construction support
Energy-efficient machinery installation
Maintenance and after sales support
Manufacture and commissioning of complete industrial ammonia refrigeration system, equipment, and machineries.

High-efficiency ammonia compressor for CA cold storage systems. — Power your refrigeration systems with advanced ammonia compressors.

Ammonia Compressors: Backbone of Industrial Ammonia Refrigeration System

Our ammonia refrigeration compressors are designed to deliver unmatched performance, ensuring reliability and efficiency across a wide range of applications. The range includes:

High efficiency water cooled ammonia compressor for industrial ammonia cooling systems. — Experience superior cooling with our water cooled ammonia compressors, ideal for industrial use.

High efficiency water cooled ammonia compressor for industrial cooling systems. — Experience superior cooling with our water cooled ammonia compressors, ideal for industrial use.

MC Series (Water Cooled Ammonia Compressors): Ideal for industries requiring consistent cooling under extreme conditions.

Efficient gas cooled ammonia compressor for industrial ammonia refrigeration applications. — Achieve efficient cooling with our gas cooled ammonia compressors, perfect for industrial ammonia refrigeration systems.

MCX Series (Gas Cooled Ammonia Compressors): Designed for energy-efficient operation in diverse environments.

Comprehensive Range of Compressors

Single stage ammonia compressor for reliable refrigeration in industrial ammonia refrigeration systems. — Optimize your refrigeration system with our single stage ammonia compressors, built for reliability.

Single Stage Ammonia Compressors: Available in 7 types, featuring 1 to 12 cylinders with capacities up to 580 T.R. These compressors are perfect for moderate refrigeration requirements.

Two stage ammonia compressor for enhanced ammonia cooling efficiency in industrial ammonia applications. — Boost cooling efficiency with our two stage ammonia compressors, designed for industrial excellence.

Two Stage Ammonia Compressors (Compound Version): Available in 9 types, featuring 1 to 12 cylinders with capacities up to 580 T.R. Engineered for applications requiring precise temperature control at low and ultra-low temperatures.

Additional Equipment and Solutions

Complete Product Line

Our advanced product line includes:

Ensure precise temperature control in meat processing with advanced refrigeration equipment, preserving product safety and quality.

Ammonia Compressor: Backbone of Industrial Ammonia Refrigeration System

Our Nh3 refrigeration compressor are designed to deliver unmatched performance, ensuring reliability and efficiency across a wide range of applications. The range includes:

MC Series (Water Cooled Nh3 Compressor): Ideal for industries requiring consistent cooling under extreme conditions.

MCX Series (Gas Cooled Nh3 Compressor): Designed for energy-efficient operation in diverse environments.

Comprehensive Range of Nh3 Compressor

Single Stage Ammonia Compressor: Available in 7 types, featuring 1 to 12 cylinders with capacities up to 580 T.R. These refrigeration compressor are perfect for moderate refrigeration requirements.

Two Stage Ammonia Compressor (Compound Version): Available in 9 types, featuring 1 to 12 cylinders with capacities up to 580 T.R. Engineered for applications requiring precise temperature control at low and ultra-low temperatures.

Additional Equipment and Solutions

Evaporative Condenser: Engineered for maximum heat transfer and reduced energy consumption in refrigeration systems.

Air Cooling Units: SS and AL Series durable and efficient cooling solutions, including stainless steel and aluminum options.

Evaporator Coils: Ensure consistent cooling performance with our advanced ammonia evaporator coils.
Ammonia Evaporative Coolers: Energy-saving Nh3 cooling systems for industrial applications.
Cooling Coil Units: Maintain temperature precision with our high-performance cooling coil units.

Ammonia Canned Pumps: Built for reliable ammonia transfer in industrial refrigeration systems.

Ammonia Valves: Precision-engineered valves for safe and efficient ammonia flow control.

Bunker Coils: High-efficiency heat transfer coils for industrial refrigeration processes.
LPR & HPR: Optimize refrigeration system performance with low pressure receivers and high pressure receivers.

Falling Film Chillers: Ideal for rapid liquid cooling in food and beverage industries.

Refrigerant Vessels: Secure and efficient refrigerant storage solutions for industrial use.

IQF Technology: Advanced freezing technology to preserve food quality and extend shelf life.

Industrial Ice Bank: Dependable ice storage systems for industrial cooling needs.
Pillow Plates: Effective heat exchange solutions for refrigeration and industrial applications.
Axial Fans: Improve airflow and cooling performance with durable axial fans.

Shell & Tube Condensers: Robust condensers designed for high-capacity industrial refrigeration.
Ammonia Compressor Components: Ensure optimal operation with precision-engineered ammonia refrigeration compressor components.

Screw Compressor Ammonia Refrigeration: Industrial grade screw compressor for ammonia refrigeration systems. — Screw Compressor Ammonia Refrigeration: Optimize your refrigeration system with a high performance screw compressor.

Brine Chillers: Discover high performance ammonia brine refrigeration systems from leading brine chiller manufacturers. Our brine chiller plants, brine cooling systems, and brine refrigeration solutions ensure energy efficient industrial cooling. We also specialize in ammonia screw compressors and shell & tube condensers, delivering cost effective and reliable cooling solutions for various industries.

Brine Chiller Plant: Industrial brine chiller plant designed for large scale refrigeration needs. — Brine chiller plant solutions deliver efficient and cost effective cooling for industrial applications.

- Ammonia Compressor Components: Ensure optimal operation with precision-engineered ammonia refrigeration compressor components.

Reliable Ammonia Refrigeration Solution for Industrial Applications — Advanced ammonia refrigeration systems designed for precise temperature control and energy savings in cold storage applications. Trusted for industrial refrigeration needs.

Why Choose Metro Refrigeration Industries?

Experience: Over 40 years of expertise in designing and manufacturing cold storage solutions.

Global Presence: Serving clients in India and over 30 countries worldwide, including Australia, UAE, Jordan, Turkey, Yemen, Thailand, Sri Lanka, and Nepal.

Cutting-Edge Indo-American Technology: Ensures superior energy efficiency and performance.

Prestigious Clientele: Trusted by Amul, Adani, Namaste India, Patanjali, and more.

Complete Product Line: Comprehensive range of equipment tailored for cold storage, including ammonia compressors, ammonia evaporators, evaporative condensers, air cooling units, evaporator coils, ammonia valves, and more.

Best Cold Storage System Equipment and Machineries: Designed for reliability, energy efficiency, and precise temperature control.

Cost-Effective Solutions: Delivering low energy consumption and precise temperature control.

Metro Refrigeration Industries' prestigious clientele including Amul, Adani, Patanjali, and Namaste India. — Proudly trusted by top brands like Amul, Adani, Patanjali, and Namaste India for reliable refrigeration solutions.

Optimizing Your Cold Storage with Metro Refrigeration

Our cold storage plant designs incorporate advanced technology that helps in refrigerated unit optimization, resulting in lower operational costs and improved product quality.

Cold storage room manufacturers specializing in customized solutions. — Efficient cold storage rooms tailored for your industry.

Partner with Metro Refrigeration Industries for Turnkey Cold Storage Solutions

Get in touch with us for cost-effective and reliable refrigeration solutions and join the leading names in the industry who trust Metro Refrigeration Industries.

Conclusion

Refrigeration unit is an indispensable component of modern industries, ensuring the preservation of perishable goods and the seamless functioning of supply chains. Whether it’s agricultural produce, dairy, meat, pharmaceuticals, or industrial applications, cold storage facilities cater to a wide range of needs, supporting economic growth and sustainability.

With advancements in refrigeration technologies like ammonia and freon systems, and the introduction of controlled atmosphere (CA) storage, businesses can now achieve higher efficiency and cost-effectiveness. Companies like Metro Refrigeration Industries lead the way with innovative solutions, a complete product line, and a robust global presence, serving the needs of diverse industries across India and 30 international markets.

Investing in refrigerated plant not only reduces wastage and ensures quality but also drives economic benefits for farmers, businesses, and the nation. With proper planning, subsidies, and partnerships with top cold storage manufacturers, setting up a plant facility is a promising venture for long-term success.

If you’re looking for reliable, energy-efficient, and advanced cold storage solutions, Metro Refrigeration Industries is your trusted partner. With decades of expertise, cutting-edge technology, and a commitment to quality, we bring you the best in refrigeration. Contact us today to explore cost-effective and customized solutions tailored to your needs.

Contact Metro Refrigeration Industries

To explore our products and solutions for your refrigeration unit, get in touch:

Location: D-35, Meerut Road Industrial Area, Ghaziabad, Uttar Pradesh – 201 003, INDIA

Email: sales@metrorpl.com

Phone: +91-120-2712176, 2752030, 2757568, 2757269, 2713759

Customer Care: +91 88266 77754

Website: www.metrocompressor.com

Explore more related blogs:

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Cold Storage Business Complete Guide : Projects, Construction & Design Tips

February 10, 2025November 29, 2024 by Metro Refrigeration Industries

Reciprocating compressor for ammonia refrigeration system, showcasing single stage reciprocating compressors designed for efficient refrigeration processes in dairy processing, milk plant, and meat processing plants. Ideal for ammonia refrigeration, these compressors are integral to cold storage solutions, offering energy efficiency and reliability for industrial refrigeration applications.

Investing in the Future: Building an Energy-Efficient Cold Storage Business with Metro Refrigeration Industries

The cold storage industry is rapidly evolving, driven by increasing demand for quality preservation of perishable goods like potatoes, onions, tomatoes, dairy, meat, and frozen vegetables. A strategic refrigerated plant business investment offers a high return, especially with the right technology that ensures energy efficiency and low energy consumption. Metro Refrigeration Industries specializes in cold chain setups and turnkey cold storage projects, providing solutions that are reliable, cost-effective, and designed for long-term performance.

Why Invest in a Cold Storage Business?

With rising consumer demand for fresh produce and processed foods, establishing a refrigerated plant business can be a lucrative opportunity. The cold chain is crucial for maintaining the quality of frozen food, breweries and beverages, pharmaceuticals, and dairy products. Moreover, there is an increasing agricultural potential to store seasonal produce like potatoes and onions to prevent post-harvest losses and maintain market stability year-round.

Investing in a ammonia based cooling plant facility enables you to provide essential services to agricultural producers, food processors, and pharmaceutical companies, ensuring products remain fresh from farm to market. This is especially relevant for meat processing plants and chemical plants that require precise temperature and humidity control. Additionally, with proper cold storage designs, you can optimize the storage space for various perishable items.

Advanced Technology for Energy Efficient Refrigerated Plant

At Metro Refrigeration Industries, we integrate cutting-edge Indo-American advanced technology into every cold storage project, ensuring optimal energy efficiency and low energy consumption. Here are some of the key components that set us apart:

Single Stage Ammonia Compressors

Single stage ammonia compressors are ideal for applications requiring moderate cooling, such as cold storage units for fresh produce and frozen foods. Engineered with precision manufacturing techniques, these compressors ensure energy-efficient and consistent performance, making them a cost-effective choice for cold room suppliers and cold storage manufacturers.

Two Stage Ammonia Compressors

Two stage reciprocating compressors or double stage reciprocating compressors are designed for operations demanding extremely low temperatures, such as pharmaceutical storage and meat processing. With advanced manufacturing standards, these compressors provide superior cooling performance and reliability, reducing operational costs for businesses exploring cold storage project investments.

Condenser Coil

Condenser coils are crucial for efficient heat exchange in refrigeration systems. Our industrial-grade condenser coils are designed to optimize the cooling process, making them essential for cold storage room setups and cold storage construction projects.

Heat Exchanger Coils

Heat exchanger coils play a critical role in ammonia refrigeration systems by efficiently transferring heat from the stored goods to the refrigerant, ensuring consistent temperature control. These coils are designed to facilitate optimal heat exchange, promoting uniform cooling or heating in various applications such as dairy storage, frozen vegetables, and pharmaceuticals. With high efficiency and reliability, heat exchanger coils help maintain the desired temperature conditions, crucial for preserving the quality and safety of perishable items.

Pillow Plates

Pillow plates or are specialized heat exchangers used in industrial refrigeration systems, offering high thermal efficiency. Their compact design makes them suitable for ammonia refrigeration units and industrial ice bank setups.

Temp Plate

Temp plates are highly efficient heat exchangers used in various industrial refrigeration applications. These plates are designed for maximum thermal performance, ensuring optimal energy usage in ammonia refrigeration units and improving overall system efficiency.

Refrigerant Vessels

Refrigerant vessels provide safe and efficient storage of refrigerants in industrial ammonia refrigeration systems. Our robust refrigerant vessels are designed for large-scale cold storage setups, reducing cold storage construction costs.

Industrial Ice Bank

Industrial ice banks or ice thermal storage tank or ice bank tank are critical for storing thermal energy in applications requiring consistent cooling. These industrial ice bank tank or an ice storage system are widely used in dairy processing, breweries, and other ammonia refrigeration plants & projects.

Falling Film Evaporator (Chiller)

Falling film chiller offer efficient cooling for applications requiring rapid temperature reduction. Ideal for chemical plants and pharmaceutical storage, they are an innovative addition to modern industrial ammonia refrigeration solutions.

IQF (Individual Quick Freezing) Technology

IQF technology ensures rapid freezing of individual food items, maintaining their quality and texture. This technology is essential for industrial refrigeration facilities handling frozen foods and vegetables.

Evaporators

Evaporators play a critical role in refrigeration systems, ensuring effective heat removal. Our high-performance evaporators are designed for a wide range of cold storage applications, reducing the overall cold storage project cost.

Air Cooling Unit SS Series : SS304L Tube with Aluminum Fins

Our SS series air cooling units are built with stainless steel components for superior durability and hygiene. Designed for ammonia refrigeration units handling sensitive products like pharmaceuticals, meat, and dairy, the SS series provides consistent cooling while ensuring energy efficiency and compliance with food safety standards.

Air Cooling Unit AL Series : Aluminum Tube with Aluminum Fins

The AL series air cooling units feature aluminum construction for lightweight and cost-effective solutions. Ideal for refrigerated plants handling agricultural products like potatoes and onions, the AL series ensures effective cooling with reduced operational costs, making it a preferred choice for energy-efficient setups.

Evaporative Condensers

Evaporative condensers combine cooling and condensation processes to enhance refrigeration efficiency. These are ideal for businesses looking to reduce cold storage costs and improve energy efficiency.

Ammonia Compressor

Ammonia compressors are at the core of industrial refrigeration systems. With superior performance and energy-saving capabilities, our ammonia compressors are designed for large-scale cold storage manufacturing and ammonia refrigeration systems.

Ammonia Refrigeration System

Ammonia refrigeration systems are eco-friendly and efficient solutions for industrial cooling. They are widely used in ammonia refrigerated units and facilities requiring precise temperature control and cost-effective solutions.

Specialized Potato and Onion Cold Storage Solutions

Refrigerated plants for potatoes and onions is critical for minimizing post-harvest losses and ensuring year-round supply. Our specialized potato cold storage units and onion cold storage units are designed with advanced cooling technology to maintain optimal temperature and humidity levels. From potato plants to onion plant setups, we provide customized solutions to meet your specific needs. The cost of potato plant projects and onion plant projects is minimized through energy-efficient designs and precision manufacturing.

The Benefits of Energy-Efficient Cold Storage Solutions

Adopting energy-efficient ammonia refrigeration solutions not only reduces your operational costs but also aligns with global sustainability goals. At Metro Refrigeration Industries, our focus on low energy consumption and reliable technology helps businesses reduce their carbon footprint while maximizing profits. Our turnkey solutions simplify the process of setting up a refrigerated plant facility, from initial design and equipment installation to ongoing maintenance.

Cold store investments with advanced energy-saving features can lead to significant savings over time, offering a competitive edge in the market. With Metro Refrigeration Industries, you get access to the latest Indo-American advanced industrial refrigeration technologies, ensuring your plant business runs smoothly with minimal energy usage. Whether your project involves a cost of refrigerated warehouse assessment or building an onion ammonia unit project cost analysis, we deliver customized solutions.

How Metro Refrigeration Industries Can Help with Your Cold Storage Project

We understand that every cold storage project has unique needs, whether it’s preserving agricultural products like potatoes and onions, managing dairy and meat processing, or storing pharmaceuticals and chemicals. Our team at Metro Refrigeration Industries works closely with you to develop customized cold chain setups that deliver optimal performance. From reciprocating compressors to ammonia valves, we ensure that each component contributes to a reliable and energy-efficient ammonia plant environment.

Get Started with Metro Refrigeration Industries Today

If you are looking to establish a cold storage business that offers energy-efficient, low-energy consumption solutions, Metro Refrigeration Industries is your trusted partner. Our expertise in turnkey ammonia refrigeration solutions helps businesses thrive in competitive markets, ensuring that products remain fresh, safe, and ready for delivery. Contact us to learn more about how we can help you build a ammonia refrigeration plant facility that meets your specific needs while optimizing your investment for long-term success.

Complete Product Line

Our advanced product line includes:

Ammonia Compressor: Backbone of Industrial Ammonia Refrigeration System

Our Nh3 refrigeration compressor are designed to deliver unmatched performance, ensuring reliability and efficiency across a wide range of applications. The range includes:

MC Series (Water Cooled Nh3 Compressor): Ideal for industries requiring consistent cooling under extreme conditions.

MCX Series (Gas Cooled Nh3 Compressor): Designed for energy-efficient operation in diverse environments.

Comprehensive Range of Nh3 Compressor

Single Stage Ammonia Compressor: Available in 7 types, featuring 1 to 12 cylinders with capacities up to 580 T.R. These refrigeration compressor are perfect for moderate refrigeration requirements.

Two Stage Ammonia Compressor (Compound Version): Available in 9 types, featuring 1 to 12 cylinders with capacities up to 580 T.R. Engineered for applications requiring precise temperature control at low and ultra-low temperatures.

Additional Equipment and Solutions

Evaporative Condenser: Engineered for maximum heat transfer and reduced energy consumption in refrigeration systems.

Air Cooling Units: SS and AL Series durable and efficient cooling solutions, including stainless steel and aluminum options.

Evaporator Coils: Ensure consistent cooling performance with our advanced ammonia evaporator coils.
Ammonia Evaporative Coolers: Energy-saving Nh3 cooling systems for industrial applications.
Cooling Coil Units: Maintain temperature precision with our high-performance cooling coil units.

Ammonia Canned Pumps: Built for reliable ammonia transfer in industrial refrigeration systems.

Ammonia Valves: Precision-engineered valves for safe and efficient ammonia flow control.

Bunker Coils: High-efficiency heat transfer coils for industrial refrigeration processes.
LPR & HPR: Optimize refrigeration system performance with low pressure receivers and high pressure receivers.

Falling Film Chillers: Ideal for rapid liquid cooling in food and beverage industries.

Refrigerant Vessels: Secure and efficient refrigerant storage solutions for industrial use.

IQF Technology: Advanced freezing technology to preserve food quality and extend shelf life.

Industrial Ice Bank: Dependable ice storage systems for industrial cooling needs.
Pillow Plates: Effective heat exchange solutions for refrigeration and industrial applications.
Axial Fans: Improve airflow and cooling performance with durable axial fans.

Shell & Tube Condensers: Robust condensers designed for high-capacity industrial refrigeration.
Ammonia Compressor Components: Ensure optimal operation with precision-engineered ammonia refrigeration compressor components.

Brine Chillers: Discover high performance ammonia brine refrigeration systems from leading brine chiller manufacturers. Our brine chiller plants, brine cooling systems, and brine refrigeration solutions ensure energy efficient industrial cooling. We also specialize in ammonia screw compressors and shell & tube condensers, delivering cost effective and reliable cooling solutions for various industries.

- Ammonia Compressor Components: Ensure optimal operation with precision-engineered ammonia refrigeration compressor components.

Contact Metro Refrigeration Industries

To explore our products and solutions for your plant or unit, get in touch:

Location: D-35, Meerut Road Industrial Area, Ghaziabad, Uttar Pradesh – 201 003, INDIA

Email: sales@metrorpl.com

Phone: +91-120-2712176, 2752030, 2757568, 2757269, 2713759

Customer Care: +91 88266 77754

Website: www.metrocompressor.com

Explore more related blogs:

Meat Processing Plant

We specialize in manufacturing cutting-edge refrigeration solutions for meat processing plants, catering to beef, chicken, cattle, seafood, fish, prawns, crabs, and frozen chicken. Our advanced systems ensure precise temperature control, freshness, and quality preservation. Trusted by industries for energy efficiency and durability, we provide comprehensive solutions tailored to meet diverse processing needs.