Cold Storage: Types, Costs, Uses, Advantages & Manufacturers in India

Discover the Ultimate Cold Storage Solutions for Frozen Foods, Fruits, Vegetables, Milk & Dairy Products, and Meat.

A Comprehensive Guide to Advantages, Benefits, and Leading Manufacturers in Agriculture, Chemical, and Pharma Industries.

Cold Storage Manufacturers: Vegetable cold storage plant manufacturer ensuring fresh and long lasting produce.
Boost your business with efficient and energy saving vegetable refrigerated plant solutions by Metro Refrigeration.

Cold store is an essential facility designed to preserve perishable goods, ensuring they retain their quality, freshness, and nutritional value over time. From fruits and vegetables to dairy and meat products, refrigeration systems play a pivotal role in the food supply chain, agriculture, and industrial ammonia refrigeration applications.

What is a Cold Storage?

A cold store is a facility specifically designed to preserve perishable goods by maintaining low temperatures, controlled humidity, and, in some cases, specific atmospheric conditions. These facilities are vital for extending the shelf life of products, maintaining quality, and ensuring safety across various industries.

Cold storage plant manufacturer delivering efficient cooling solutions for industries.
Transform your refrigerated plant capabilities with state-of-the-art ammonia refrigeration plants.

Refrigeration and Refrigerants in Cold Store

Refrigeration is the backbone of any cold storage system, enabling precise temperature control to maintain product quality. Advanced refrigeration technologies are employed to meet diverse industry needs. Refrigerants, substances used in the refrigeration cycle, play a critical role in cooling.

Types of Refrigerants

  1. Ammonia-Based Refrigerants: Ammonia is widely used in industrial refrigerated storage due to its high energy efficiency and eco-friendly properties. Ammonia refrigerated storage systems are reliable, cost-effective, and suitable for large-scale operations.
  2. Freon-Based Refrigerants: Freon is commonly used in small to medium-sized cold storage units. It offers easy maintenance and a wide range of applications.

Ammonia vs. Freon Refrigeration Plants

Affordable cold storage manufacturing cost with advanced refrigeration systems.
Get cost-effective ammonia refrigeration solutions without compromising quality.

Common Applications of Refrigeration Units

Refrigeration units are used across various sectors, including:

Fruits and Vegetables

Dairy Products and Frozen Foods

  • Dairy Plant: Preserves milk, butter, and cheese by maintaining low temperatures.
  • Ice Cream Freezer Room: Keeps ice cream at optimal frozen temperatures.
  • Frozen Store: Includes facilities for frozen food refrigerated plant, catering to ready-to-eat meals.

Meat and Seafood

  • Meat Plant: Maintains strict temperature controls to ensure freshness and safety.
  • Pork Refrigerated Store: Dedicated store for pork, ensuring it remains fresh for longer periods.
  • Mushroom Plant: Preserves delicate fungi, preventing spoilage.

Pharma and Industrial Applications

Reliable cold storage unit manufacturers providing customized cooling solutions.
Customized frozen units designed for energy efficiency and precise temperature control.

Types of Refrigeration Plant Facilities

Refrigerated units are categorized based on the products they store and the specific temperature requirements. Below are the main types:

  1. Agriculture Refrigerated Plant: Dedicated facilities for preserving fresh produce, such as fruits and vegetables.
  2. CA Cold Storage: Controlled Atmosphere CA cold storage regulates oxygen, carbon dioxide, and nitrogen levels for extended preservation.
  3. Frozen Cold Room: Ideal for storing frozen foods like ice cream and frozen vegetables.
  4. Industrial Cold Store: Used for large-scale applications, including pharma cold storage and food chilling plant.
  5. Refrigerated Warehouse: Facilities designed for bulk storage and logistics purposes.

How Refrigeration Units Works

Cold Storage Working Principle

Refrigerated unit facilities operate by maintaining a consistent internal environment with low temperatures, humidity control, and air circulation. Advanced systems like freon based refrigerated storage and ammonia based refrigerated storage utilize specific refrigerants to meet energy efficiency and environmental standards.

Advanced potato cold storage plant with energy-efficient machinery and precise temperature control.
Build a high-tech potato refrigeration plant to meet the growing demand for quality storage solutions.

Refrigeration Unit Systems and Equipment

Discover how onion cold storage preserves freshness, prevents spoilage, and supports farmers and traders. Click here to learn about design, costs, and best practices.
Build your refrigerated warehouse with trusted experts.

Cold Storage Project and Subsidy Information

Setting up a cold storage facility often involves significant capital investment. Governments and financial institutions offer subsidies to encourage the development of cold storage infrastructure. These subsidies help reduce the financial burden and make cold storage projects viable.

Cold Storage Temperature Range

CA cold storage maintains ideal temperature and humidity to preserve apples, extending shelf life and reducing spoilage for better quality and freshness.
Keep apples fresh and ready for market with advanced ammonia refrigeration systems.

Differences Between Cold Storage Types

Cold Room vs. Cold Storage

  • Cold Room: Smaller, modular units used for short-term storage.
  • Cold Storage: Larger facilities for bulk storage and long-term preservation.

Cold Storage vs. Refrigerated Warehouse

CA cold storage regulates temperature, humidity, and oxygen levels to preserve apples and fruits, extending shelf life and reducing wastage for better quality.
Preserve the freshness and quality of apples with reliable industrial ammonia refrigeration solutions.

CA Cold Storage vs. Cold Storage

  • CA Cold Storage: Maintains specific atmospheric conditions for extended shelf life.
  • Cold Storage: Focuses on temperature and humidity control.

Types of Refrigerated Storage Warehouses

  1. Agro Storage: Designed for agricultural produce.
  2. Frozen Storage Unit: For frozen foods and ice chilled rooms.
  3. Refrigerated Storage Units: Used for logistics and transportation.
  4. Industrial Refrigerated Storage: Large-scale facilities for bulk storage.

Refrigerated Storage Unit Uses

Refrigeration Plant is essential for preserving:

Cold Storage Fruits and Vegetables: Ensuring freshness and reducing wastage.

Food Storage: Keeping raw and processed foods in optimal condition.

Dairy and Meat Products: Maintaining hygiene and extending shelf life.

Pharmaceutical Products: Storing sensitive medicines and vaccines.

Cold storage manufacturers offering cutting-edge cooling systems by Metro Refrigeration Industries
Reliable industrial ammonia refrigeration solutions for all industries

The Importance of Cold Storage for Various Industries

Refrigerated storage facilities serve as a cornerstone for multiple industries, ensuring the longevity, quality, and safety of a wide range of products. Below are the key industries benefiting from refrigerated storage solutions:

Cold room manufacturers providing customized refrigeration solutions.
Get the perfect frozen room tailored to your needs.

Agriculture and Horticulture

Ammonia based refrigerated storage helps reduce post-harvest losses, ensuring year-round availability of seasonal produce. It stabilizes market prices and increases farmers’ incomes.

  • Extends the shelf life of fresh produce like fruits and vegetables.
  • Minimizes post-harvest losses, improving farmers’ profitability.
  • Supports storage for export-quality products, meeting global standards.

Meat Industry

  • Maintains the freshness of meat, poultry, and seafood by slowing microbial activity.
  • Ensures compliance with hygiene and safety regulations in domestic and international markets.

Fisheries

  • Preserves fish and other seafood at sub-zero temperatures to prevent spoilage.
  • Supports the seafood export industry by maintaining quality during transportation.

Food Industry

  • Stores frozen and processed foods like ready-to-eat meals, sauces, and bakery items.
  • Ensures consistent supply and reduces wastage in food production chains.

Milk & Dairy Products

  • Critical for the preservation of milk, butter, cheese, and yogurt.
  • Facilitates bulk storage for dairy companies, ensuring product availability throughout the year.

Pharmaceutical Industry

  • Ensures vaccines, biologics, and sensitive medicines are stored at precise temperatures.
  • Complies with stringent storage guidelines to maintain product efficacy and safety.

Chemical Industry

  • Prevents degradation of sensitive chemicals and reagents.
  • Provides stable storage for temperature-sensitive industrial products.

Industrial Storage

  • Used in industries like cement to prevent moisture-related damage.
  • Supports edible oil plants by maintaining quality during storage and packaging.

Advantages of Cold Storage in Agriculture and Beyond

Cold Storage Benefits

  1. Reduces food wastage by extending the shelf life of perishable goods.
  2. Supports the agricultural economy by preserving seasonal produce for year-round availability.
  3. Ensures the availability of essential food items, contributing to food security.
  4. Enables exporters to reach global markets with fresh and frozen products.

Advantages of Cold Storage in Agriculture

  • Provides farmers with better income opportunities by reducing post-harvest losses.
  • Ensures a stable supply of fruits, vegetables, and other produce.

Setting Up a Refrigerated Storage Unit

Cold Storage Unit Setup and Costs

The cost of setting up a ammonia based refrigerated storage plant depends on its size, capacity, and the type of equipment used. Factors influencing refrigerated storage unit cost include:

  • Land and construction expenses.
  • Equipment and technology, such as refrigeration systems and insulated panels.
  • Operational costs, including energy consumption and maintenance.

Factors for Effective Cold Storage Design

When designing and setting up a refrigerated storage facility, several critical factors must be considered:

  1. Temperature Range: The storage temperature varies depending on the product (e.g., frozen, chilled, or CA storage requirements).
  2. Energy Efficiency: Advanced refrigeration systems like ammonia-based plants help minimize operational costs.
  3. Scalability: Facilities should be designed to accommodate future capacity expansion.
  4. Technology: Incorporating cutting-edge solutions, such as IoT-enabled monitoring systems, ensures better control and reduced downtime.

Cold Storage Business and Manufacturing Costs

Investing in a ammonia based chilling plant business requires careful planning and assessment of the market demand. The ammonia refrigeration plant manufacturing cost includes:

Initial investment in land, construction, and equipment.

Recurring expenses such as electricity, labor, and maintenance.

Equipment from top CA cold storage manufacturers in India ensures cost-effectiveness and energy efficiency.

Cold Storage Manufacturing Companies

Leading manufacturers provide advanced solutions for building and operating cold storage plants. Metro Refrigeration Industries is among the top cold storage manufacturing companies in India, offering:

Controlled atmosphere CA Cold storage designed specifically for preserving apples.
Maintain apple quality for extended periods with controlled atmosphere store.

Installation and Setup

Work with experienced professionals for the installation and commissioning of your chilling plant unit. Metro Refrigeration Industries provides complete turnkey solutions, including:

  • Design and construction support
  • Energy-efficient machinery installation
  • Maintenance and after sales support
  • Manufacture and commissioning of complete industrial ammonia refrigeration system, equipment, and machineries.
High-efficiency ammonia compressor for CA cold storage systems.
Power your refrigeration systems with advanced ammonia compressors.

Ammonia Compressors: Backbone of Industrial Ammonia Refrigeration System

Our ammonia refrigeration compressors are designed to deliver unmatched performance, ensuring reliability and efficiency across a wide range of applications. The range includes:

High efficiency water cooled ammonia compressor for industrial ammonia cooling systems.
Experience superior cooling with our water cooled ammonia compressors, ideal for industrial use.

 

High efficiency water cooled ammonia compressor for industrial cooling systems.
Experience superior cooling with our water cooled ammonia compressors, ideal for industrial use.
Efficient gas cooled ammonia compressor for industrial ammonia refrigeration applications.
Achieve efficient cooling with our gas cooled ammonia compressors, perfect for industrial ammonia refrigeration systems.

Comprehensive Range of Compressors

Single stage ammonia compressor for reliable refrigeration in industrial ammonia refrigeration systems.
Optimize your refrigeration system with our single stage ammonia compressors, built for reliability.
  • Single Stage Ammonia Compressors: Available in 7 types, featuring 1 to 12 cylinders with capacities up to 580 T.R. These compressors are perfect for moderate refrigeration requirements.
Two stage ammonia compressor for enhanced ammonia cooling efficiency in industrial ammonia applications.
Boost cooling efficiency with our two stage ammonia compressors, designed for industrial excellence.
  • Two Stage Ammonia Compressors (Compound Version): Available in 9 types, featuring 1 to 12 cylinders with capacities up to 580 T.R. Engineered for applications requiring precise temperature control at low and ultra-low temperatures.

Additional Equipment and Solutions

High performance evaporative condenser used in ammonia refrigeration systems for controlled atmosphere cold storage.
Ensure superior heat transfer and energy efficiency with advanced evaporative condensers.
  • Evaporative Condensers: Engineered for maximum heat transfer and reduced energy consumption in refrigeration systems.
Air cooling units in stainless steel and aluminum for controlled atmosphere cold storage.
Durable air cooling units for precise temperature control in CA cold storage facilities.
  • Air Cooling Units: SS and AL Series durable and efficient cooling solutions, including stainless steel and aluminum options.
High performance ammonia evaporator coils used in CA cold storage systems.
Achieve consistent ammonia cooling with advanced ammonia evaporator coils for CA storage.
Liquid Ammonia pump used in industrial ammonia refrigeration for controlled atmosphere cold storage.
Efficient ammonia transfer for CA cold storage with durable canned pumps.
Precision engineered ammonia valves for CA cold storage facilities.
Ensure safe and efficient ammonia flow in refrigeration systems with high quality ammonia solenoid valves.
  • Ammonia Valves: Precision-engineered valves for safe and efficient ammonia flow control.
Advanced bunker coils for heat transfer in controlled atmosphere cold storage systems.
Improve refrigeration efficiency with high performance bunker coils.
Low pressure (LPR) and high pressure (HPR) receivers used in CA cold storage systems.
Optimize ammonia refrigeration systems with LPR and HPR solutions for CA cold storage.
A secure refrigerant vessel used in ammonia based CA cold storage systems.
Safeguard refrigerants with reliable vessels for CA cold storage.
IQF technology used for freezing fruits and vegetables in CA storage.
Extend product shelf life with cutting edge IQF technology.
  • IQF Technology: Advanced freezing technology to preserve food quality and extend shelf life.
Industrial ice bank used for large scale ammonia refrigeration systems in CA cold storage.
Optimize ammonia cooling efficiency with dependable industrial ice bank systems.
  • Industrial Ice Bank: Dependable ice storage systems for industrial cooling needs.
  • Pillow Plates: Effective heat exchange solutions for refrigeration and industrial applications.
  • Axial Fans: Improve airflow and cooling performance with durable axial fans.
A shell and tube condenser designed for high capacity ammonia refrigeration systems.
Ensure reliable ammonia cooling with advanced shell and tube condensers.
Reliable Ammonia Refrigeration Solution for Industrial Applications
Advanced ammonia refrigeration systems designed for precise temperature control and energy savings in cold storage applications. Trusted for industrial refrigeration needs.

Why Choose Metro Refrigeration Industries?

Experience: Over 40 years of expertise in designing and manufacturing cold storage solutions.

Global Presence: Serving clients in India and over 30 countries worldwide, including Australia, UAE, Jordan, Turkey, Yemen, Thailand, Sri Lanka, and Nepal.

Cutting-Edge Indo-American Technology: Ensures superior energy efficiency and performance.

Prestigious Clientele: Trusted by Amul, Adani, Namaste India, Patanjali, and more.

Complete Product Line: Comprehensive range of equipment tailored for cold storage, including ammonia compressors, ammonia evaporators, evaporative condensers, air cooling units, evaporator coils, ammonia valves, and more.

Best Cold Storage System Equipment and Machineries: Designed for reliability, energy efficiency, and precise temperature control.

Cost-Effective Solutions: Delivering low energy consumption and precise temperature control.

Metro Refrigeration Industries' prestigious clientele including Amul, Adani, Patanjali, and Namaste India.
Proudly trusted by top brands like Amul, Adani, Patanjali, and Namaste India for reliable refrigeration solutions.

Optimizing Your Cold Storage with Metro Refrigeration

At Metro Refrigeration Industries, we understand the importance of having a reliable and efficient cold storage system. We offer custom cold storage design and can guide you through the cold storage operation to ensure optimal performance. Our engineers are skilled in the optimization of your cold storage system, ensuring it operates at peak efficiency.

Our cold storage plant designs incorporate advanced technology that helps in refrigerated unit optimization, resulting in lower operational costs and improved product quality.

Cold storage room manufacturers specializing in customized solutions.
Efficient cold storage rooms tailored for your industry.

Partner with Metro Refrigeration Industries for Turnkey Cold Storage Solutions

Metro Refrigeration Industries offers industry-leading expertise and technology for all your industrial ammonia refrigeration needs. Whether it’s agriculture, dairy, or industrial refrigeration, we deliver customized, energy-efficient, and cost-effective solutions. Contact us today to explore how our expertise can support your business growth.

Get in touch with us for cost-effective and reliable refrigeration solutions and join the leading names in the industry who trust Metro Refrigeration Industries.

Conclusion

Refrigeration unit is an indispensable component of modern industries, ensuring the preservation of perishable goods and the seamless functioning of supply chains. Whether it’s agricultural produce, dairy, meat, pharmaceuticals, or industrial applications, cold storage facilities cater to a wide range of needs, supporting economic growth and sustainability.

With advancements in refrigeration technologies like ammonia and freon systems, and the introduction of controlled atmosphere (CA) storage, businesses can now achieve higher efficiency and cost-effectiveness. Companies like Metro Refrigeration Industries lead the way with innovative solutions, a complete product line, and a robust global presence, serving the needs of diverse industries across India and 30 international markets.

Investing in refrigerated plant not only reduces wastage and ensures quality but also drives economic benefits for farmers, businesses, and the nation. With proper planning, subsidies, and partnerships with top cold storage manufacturers, setting up a plant facility is a promising venture for long-term success.

If you’re looking for reliable, energy-efficient, and advanced cold storage solutions, Metro Refrigeration Industries is your trusted partner. With decades of expertise, cutting-edge technology, and a commitment to quality, we bring you the best in refrigeration. Contact us today to explore cost-effective and customized solutions tailored to your needs.

Contact Metro Refrigeration Industries

To explore our products and solutions for your refrigeration unit, get in touch:

Location: D-35, Meerut Road Industrial Area, Ghaziabad, Uttar Pradesh – 201 003, INDIA

Email: sales@metrorpl.com

Phone: +91-120-2712176, 2752030, 2757568, 2757269, 2713759

Customer Care: +91 88266 77754

Website: www.metrocompressor.com

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Potato Cold Storage: Project, Cost, Design, Capacity, Temperature & Makers

The Ultimate Guide to Potato Cold Storage: Everything You Need to Know

High quality potato cold storage facility for extended shelf life and reduced spoilage.
Advanced potato cold storage facilities ensure freshness, reduce losses, and maximize profitability.

Unlocking the Potential of Potato Cold Storage in India

Potato plant is an essential element in maintaining the quality and longevity of potatoes. Whether you’re a farmer, trader, or business owner exploring the potato plant business, this comprehensive guide will help you understand potato cold storage design, cost, temperature requirements, and much more.

What Is Potato Cold Storage?

Potato plant refers to specialized facilities designed to store potatoes at optimal temperatures and humidity levels. It ensures extended shelf life, reduces spoilage, and maintains the nutritional value of potatoes. From cold storage for potato and onion to sweet potato cold storage, these facilities cater to various agricultural needs.

Cost effective potato cold storage project solutions tailored for profitable ventures.
Planning a potato plant facility? Understand the factors influencing project costs for efficient budgeting.

Why Is Potato Refrigeration Unit Important?

  • Extended Shelf Life: Storing potatoes in refrigerated plant keeps them fresh for longer periods, ensuring their shelf life of potato in cold storage is maximized.
  • Reduced Losses: Cold storage prevents sprouting, shrinkage, and rotting, helping to minimize potato cold storage charges.
  • Profit Maximization: By maintaining quality, the potato cold storage business enables better pricing and a profitable venture.
  • Support for Farmers: Facilities like aloo ka cold store offer essential storage solutions for large-scale potato production, ensuring optimal potato storage temperature in cold storage.

Potato Cold Storage Design

An efficient potato cold storage design includes:

  • Temperature Control: The best cold storage temperature for potatoes ranges between 2°C to 4°C.
  • Humidity Management: Maintaining humidity at 90-95% prevents dehydration.
  • Ventilation: Proper air circulation ensures uniform cooling.
  • Capacity Planning: Potato cold storage capacity depends on the scale of operations, ranging from small facilities to industrial-scale warehouses.
Advanced potato cold storage plant with energy-efficient machinery and precise temperature control.
Build a high-tech potato cold storage plant to meet the growing demand for quality storage solutions.

Potato Cold Storage Cost

The potato cold storage cost varies depending on location, capacity, and technology. On average:

  • Building Investment: Construction requirements include land and facility setup in key potato-producing regions like Uttar Pradesh, including Chandausi, Kannauj, Sambhal, and other major cities.
  • Equipment Needs: High-quality machines like ammonia compressors, cooling coils, and ammonia pumps impact the overall expenditure, which influences the cold storage cost for potato.
  • Operational Costs: Electricity, maintenance, and workforce expenses contribute to ongoing requirements.

For those starting a potato cold storage project, it’s crucial to estimate the project needs accurately. Subsidies are available in India to reduce the financial burden on entrepreneurs. The potato cold storage project cost will depend on various factors such as location, design, and the type of technology employed.

Optimal potato cold storage temperature between 2°C to 4°C for extended freshness and quality preservation.
Maintaining the perfect potato cold storage temperature is essential to prevent spoilage and sprouting.

Temperature and Conditions

The ideal potato storage temperature in cold storage is crucial to prevent sprouting and decay. Here’s a breakdown:

  • Seed Potatoes: Stored at 4°C to maintain viability.
  • Table Potatoes: Stored at 2°C to 4°C to ensure freshness.
  • Sweet Potatoes: Require slightly higher temperatures of 13°C to 15°C.

The temperature of cold storage for storage of potato should ideally be between 2°C to 4°C for optimal freshness.

How to Start a Potato Cold Storage Business

Starting a potato cold storage business involves:

  • Planning: Outline the potato cold storage project and estimate its scope.
  • Location: Choose a site accessible to potato farmers and traders.
  • Design: Partner with experts to build a facility tailored to specific needs, including aalu cold storage or cold storage sweet potato.
  • Technology: Use advanced systems for temperature control and energy efficiency.
  • Financing: Explore subsidies and loans for potato cold storage projects.
Efficient potato cold store for preserving quality and supporting agricultural growth.
A potato cold store helps farmers and traders store their produce efficiently and profitably.

Benefits of Potato Cold Storage

  • Economic Growth: Reduces food wastage and supports the agricultural economy.
  • Profitability: Cold storage rent for potato offers steady income for facility owners.
  • Farmer Empowerment: Provides affordable solutions for storing crops.
  • National Impact: By reducing food waste, cold storage contributes to food security and economic development in India.
  • Regional Opportunities: Major potato-producing regions such as Uttar Pradesh, including Chandausi, Kannauj, Sambhal, Farrukhabad, and Agra, offer immense potential for profitable cold storage for potato businesses.

Common Questions About Potato Cold Storage

  • Does potato need cold storage?
  • Yes, especially for long-term storage and quality preservation. Potato in cold storage helps maintain freshness.
  • How long can potatoes be stored in cold storage? Potato cold storage
  • can extend their shelf life up to 10 months under optimal conditions.
  • Is potato cold storage profitable?
  • Yes, given the high demand for storage solutions and reduced spoilage costs. Cold storage potato is in high demand for both short-term and long-term needs.

Metro Refrigeration Industries: Your Trusted Partner in Cold Storage Solutions

With decades of expertise, Metro Refrigeration Industries stands at the forefront of cold storage innovation, offering comprehensive solutions tailored to the potato cold storage project. Our state-of-the-art Indo-American technology ensures unmatched precision and efficiency. Here is an overview of what we bring to the table:

Complete Product Line

Our advanced product line includes:

High-efficiency ammonia compressor for CA cold storage systems.
Power your refrigeration systems with advanced ammonia compressors.

Ammonia Compressors: Reliable Heart of Industrial Ammonia Refrigeration System

Our ammonia refrigeration compressors are designed to deliver unmatched performance, ensuring reliability and efficiency across a wide range of applications. The range includes:

High efficiency water cooled ammonia compressor for industrial ammonia cooling systems.
Experience superior cooling with our water cooled ammonia compressors, ideal for industrial use.

 

High efficiency water cooled ammonia compressor for industrial cooling systems.
Experience superior cooling with our water cooled ammonia compressors, ideal for industrial use.
Efficient gas cooled ammonia compressor for industrial ammonia refrigeration applications.
Achieve efficient cooling with our gas cooled ammonia compressors, perfect for industrial ammonia refrigeration systems.

Comprehensive Range of Compressors

Single stage ammonia compressor for reliable refrigeration in industrial ammonia refrigeration systems.
Optimize your refrigeration system with our single stage ammonia compressors, built for reliability.
  • Single Stage Ammonia Compressors: Available in 7 types, featuring 1 to 12 cylinders with capacities up to 580 T.R. These compressors are perfect for moderate refrigeration requirements.
Two stage ammonia compressor for enhanced ammonia cooling efficiency in industrial ammonia applications.
Boost cooling efficiency with our two stage ammonia compressors, designed for industrial excellence.
  • Two Stage Ammonia Compressors (Compound Version): Available in 9 types, featuring 1 to 12 cylinders with capacities up to 580 T.R. Engineered for applications requiring precise temperature control at low and ultra-low temperatures.

Additional Equipment and Solutions

High performance evaporative condenser used in ammonia refrigeration systems for controlled atmosphere cold storage.
Ensure superior heat transfer and energy efficiency with advanced evaporative condensers.
  • Evaporative Condensers: Engineered for maximum heat transfer and reduced energy consumption in refrigeration systems.
Air cooling units in stainless steel and aluminum for controlled atmosphere cold storage.
Durable air cooling units for precise temperature control in CA cold storage facilities.
  • Air Cooling Units: SS and AL Series durable and efficient cooling solutions, including stainless steel and aluminum options.
High performance ammonia evaporator coils used in CA cold storage systems.
Achieve consistent ammonia cooling with advanced ammonia evaporator coils for CA storage.
Liquid Ammonia pump used in industrial ammonia refrigeration for controlled atmosphere cold storage.
Efficient ammonia transfer for CA cold storage with durable canned pumps.
Precision engineered ammonia valves for CA cold storage facilities.
Ensure safe and efficient ammonia flow in refrigeration systems with high quality ammonia solenoid valves.
  • Ammonia Valves: Precision-engineered valves for safe and efficient ammonia flow control.
Advanced bunker coils for heat transfer in controlled atmosphere cold storage systems.
Improve refrigeration efficiency with high performance bunker coils.
Low pressure (LPR) and high pressure (HPR) receivers used in CA cold storage systems.
Optimize ammonia refrigeration systems with LPR and HPR solutions for CA cold storage.
A secure refrigerant vessel used in ammonia based CA cold storage systems.
Safeguard refrigerants with reliable vessels for CA cold storage.
IQF technology used for freezing fruits and vegetables in CA storage.
Extend product shelf life with cutting edge IQF technology.
  • IQF Technology: Advanced freezing technology to preserve food quality and extend shelf life.
Industrial ice bank used for large scale ammonia refrigeration systems in CA cold storage.
Optimize ammonia cooling efficiency with dependable industrial ice bank systems.
  • Industrial Ice Bank: Dependable ice storage systems for industrial cooling needs.
  • Pillow Plates: Effective heat exchange solutions for refrigeration and industrial applications.
  • Axial Fans: Improve airflow and cooling performance with durable axial fans.
A shell and tube condenser designed for high capacity ammonia refrigeration systems.
Ensure reliable ammonia cooling with advanced shell and tube condensers.

Expertise Across Sectors

Metro Refrigeration Industries specializes in:

National and International Presence

We proudly serve clients across India and the globe, delivering high-quality, cost-effective solutions for cold storage. Our portfolio includes collaborations with prestigious clients such as Amul, Adani, Patanjali, Namaste India, and DS Group.

Indo-American Advanced Technology

Our cutting-edge technology integrates the best of American innovation with Indian expertise. This combination allows us to provide cost-effective, energy-efficient systems that outperform traditional solutions.

Why Choose Metro Refrigeration Industries?

Metro Refrigeration Industries is the trusted name in cold storage solutions. Here’s why:

  • Comprehensive Support: From design to execution, we provide end-to-end services for your potato cold storage project.
  • Cost-Effective Solutions: Our facilities are designed for energy efficiency and low operational needs, helping you manage potato cold storage costs.
  • Proven Track Record: Trusted by leading national and international clients.
  • Innovation-Driven: Incorporating the latest Indo-American technology for superior results.

Contact Metro Refrigeration Industries

To explore our products and solutions for your refrigeration unit, get in touch:

Location: D-35, Meerut Road Industrial Area, Ghaziabad, Uttar Pradesh – 201 003, INDIA

Email: sales@metrorpl.com

Phone: +91-120-2712176, 2752030, 2757568, 2757269, 2713759

Customer Care: +91 88266 77754

Website: www.metrocompressor.com

Conclusion

Potato cold storage is a vital investment for preserving the quality and profitability of potatoes. Whether you’re looking for potato cold storage near me or planning a large-scale potato cold storage plant, understanding the essentials of design, temperature, and cost is key to success. Partner with industry leaders like Metro Refrigeration Industries to ensure your facility meets the highest standards.

Explore more related blogs:

Meat Processing Plant

We specialize in manufacturing cutting-edge refrigeration solutions for meat processing plants, catering to beef, chicken, cattle, seafood, fish, prawns, crabs, and frozen chicken. Our advanced systems ensure precise temperature control, freshness, and quality preservation. Trusted by industries for energy efficiency and durability, we provide comprehensive solutions tailored to meet diverse processing needs.

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CA Cold Storage Chambers

 

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Ammonia Evaporative Condenser

Ammonia Air Cooling Units

CA Cold Storage: Controlled Atmosphere Storage, Apple Cold Storage Solution

The Ultimate Guide to Controlled Atmosphere Cold Storage: Types, Benefits, System, Applications, Design, Costs, and More

CA cold storage facility for apples and other perishable products.
Extend the shelf life of fruits and vegetables with efficient CA cold store.

 

In the world of cold storage, controlled atmosphere CA store stands out as one of the most advanced and efficient solutions for preserving perishable goods. The advantages of controlled atmosphere storage are numerous, especially for fruits, vegetables, dairy, and other sensitive products. In this blog, we will explore the key aspects of controlled atmosphere cold storage, its benefits, and how it compares to traditional cold storage.

What is Controlled Atmosphere Cold Storage?

Controlled atmosphere cold storage is a storage technique that regulates the levels of oxygen, carbon dioxide, and humidity within a cold room to slow down the respiration rate of perishable products. By maintaining specific controlled atmosphere cold storage temperature and controlled atmosphere cold storage temperature range, this technology extends the shelf life of items like fruits, vegetables, and dairy products.

CA chambers are the place where fruits, vegetables, meat, etc., are kept at a controlled temperature. Unlike traditional cold storage, which only maintains low temperatures, controlled atmosphere storage also adjusts the composition of the air, providing an optimal environment for perishable goods. This makes it particularly beneficial for long-term storage of items such as apples, where controlled atmosphere storage for apples is commonly used to prevent spoilage and maintain freshness.

How Does Controlled Atmosphere Cold Storage Work?

The working principle of controlled atmosphere cold storage involves adjusting the oxygen, carbon dioxide, and nitrogen levels in the storage room. The controlled atmosphere cold storage system works by continuously monitoring and adjusting these parameters, alongside the temperature, to create an environment that delays the ripening process. This makes controlled atmosphere cold storage ideal for storing fruits and vegetables, especially those that require specific conditions to remain fresh.

For example, CA cold storage for apples helps to slow down the ripening process and reduce moisture loss, ensuring that apples stay fresh for a longer period compared to traditional cold storage methods.

A control atmosphere CA cold storage facility for apples and fruits.
Maximize storage efficiency with state-of-the-art control atmosphere CA cold store.

Difference Between Cold Storage and Controlled Atmosphere Cold Storage

While both cold storage and controlled atmosphere cold storage are used for preserving perishable goods, there are key differences between them:

  • Cold Storage: Maintains a specific temperature to preserve products. It doesn’t adjust the air composition.
  • Controlled Atmosphere Cold Storage: Regulates the temperature, humidity, and gas composition, offering a more controlled and tailored environment for storing delicate products like fruits and vegetables.

Benefits of Controlled Atmosphere Cold Storage

  1. Extended Shelf Life: One of the most significant benefits of controlled atmosphere cold storage is the extended shelf life it provides for perishable goods like apples, fruits, and vegetables.
  2. Preservation of Quality: By controlling the oxygen and carbon dioxide levels, controlled atmosphere cold storage maintains the texture, flavor, and nutritional value of products longer than traditional cold storage.
  3. Reduced Wastage: With a longer shelf life and better preservation, controlled atmosphere cold storage helps reduce food wastage, benefiting farmers and businesses alike.
  4. Energy Efficiency: Controlled atmosphere cold storage often uses energy-efficient designs and technologies, optimizing energy usage for sustainable operations.
Apples stored in a high-efficiency CA cold storage system for extended shelf life.
Keep apples fresh and ready for market with advanced CA cold store systems.

Applications of Controlled Atmosphere Storage

This advanced storage technology is mainly used for perishable fruits and vegetables such as apples, pears, lime, litchi, mango, pomegranates, cabbage, tomatoes, fresh dates, groundnuts, oranges, and other similar products. Application of controlled atmosphere storage also extends to other sensitive commodities requiring precise environmental conditions.

Best Controlled Atmosphere Cold Storage Manufacturers in India

When it comes to the best controlled atmosphere cold storage in India, Metro Refrigeration Industries stands out as a leader in providing top-notch solutions. As one of the top controlled atmosphere cold storage manufacturers in India, we specialize in designing and implementing CA cold storage plants with cutting edge technology and energy efficient systems. Our controlled atmosphere cold storage systems are engineered to deliver the best controlled atmosphere cold storage temperature and maintain controlled atmosphere cold storage humidity levels, ensuring that your products stay fresh and preserved.

Cost of Controlled Atmosphere Cold Storage

The cost of a CA cold storage project can vary depending on several factors, including the controlled atmosphere cold storage design, storage capacity, and specific requirements for the products being stored. CA cold storage project cost typically includes the cost of installation, equipment, and the technology used to maintain the controlled environment.

Additionally, businesses can explore various CA cold storage subsidies offered by the government to make these projects more affordable. CA cold storage price also depends on the size of the facility, with larger controlled atmosphere cold storage units requiring more investment.

Controlled Atmosphere Cold Storage Design and Layout

The controlled atmosphere cold storage layout is crucial for maximizing storage efficiency and ensuring that products are preserved at optimal conditions. The controlled atmosphere cold storage diagram typically includes storage rooms, cooling units, air circulation systems, and gas regulation equipment. A well designed controlled atmosphere cold storage facility is essential for minimizing product damage and ensuring energy efficient operation.

A modern CA cold storage facility designed for preserving apples with advanced refrigeration technology.
Preserve the freshness and quality of apples with reliable CA cold store solutions.

Optimizing Your Cold Storage with Metro Refrigeration

At Metro Refrigeration Industries, we understand the importance of having a reliable and efficient controlled atmosphere cold storage system. We offer custom controlled atmosphere cold storage design and can guide you through the controlled atmosphere cold storage operation to ensure optimal performance. Our engineers are skilled in the optimization of your controlled atmosphere cold storage system, ensuring it operates at peak efficiency.

Our controlled atmosphere cold storage plant designs incorporate advanced technology that helps in controlled atmosphere cold storage optimization, resulting in lower operational costs and improved product quality.

Why Choose Metro Refrigeration Industries?

  1. Experience: Over 40 years of expertise in designing and manufacturing cold storage solutions.
  2. Global Presence: Serving clients in India and over 30 countries worldwide, including Australia, UAE, Jordan, Turkey, Yemen, Thailand, Sri Lanka, and Nepal.
  3. Cutting-Edge Indo-American Technology: Ensures superior energy efficiency and performance.
  4. Prestigious Clientele: Trusted by Amul, Adani, Namaste India, Patanjali, and more.
  5. Best Cold Storage System Equipment and Machineries: Designed for reliability, energy efficiency, and precise temperature control.
  6. Cost-Effective Solutions: Delivering low energy consumption and precise temperature control.
Controlled atmosphere CA Cold storage designed specifically for preserving apples.
Maintain apple quality for extended periods with controlled atmosphere CA Cold store.

Installation and Setup

Work with experienced professionals for the installation and commissioning of your cold storage unit. Metro Refrigeration Industries provides complete turnkey solutions, including:

  • Design and construction support
  • Energy-efficient machinery installation
  • Maintenance and after sales support
  • Manufacture and commissioning of complete industrial ammonia refrigeration system, equipment, and machineries.
High-efficiency ammonia compressor for CA cold storage systems.
Power your refrigeration systems with advanced ammonia compressors.

Ammonia Compressors: Backbone of Industrial Ammonia Refrigeration System

Our ammonia refrigeration compressors are designed to deliver unmatched performance, ensuring reliability and efficiency across a wide range of applications. The range includes:

High efficiency water cooled ammonia compressor for industrial ammonia cooling systems.
Experience superior cooling with our water cooled ammonia compressors, ideal for industrial use.

 

High efficiency water cooled ammonia compressor for industrial cooling systems.
Experience superior cooling with our water cooled ammonia compressors, ideal for industrial use.
Efficient gas cooled ammonia compressor for industrial ammonia refrigeration applications.
Achieve efficient cooling with our gas cooled ammonia compressors, perfect for industrial ammonia refrigeration systems.

Comprehensive Range of Compressors

Single stage ammonia compressor for reliable refrigeration in industrial ammonia refrigeration systems.
Optimize your refrigeration system with our single stage ammonia compressors, built for reliability.
  • Single Stage Ammonia Compressors: Available in 7 types, featuring 1 to 12 cylinders with capacities up to 580 T.R. These compressors are perfect for moderate refrigeration requirements.
Two stage ammonia compressor for enhanced ammonia cooling efficiency in industrial ammonia applications.
Boost cooling efficiency with our two stage ammonia compressors, designed for industrial excellence.
  • Two Stage Ammonia Compressors (Compound Version): Available in 9 types, featuring 1 to 12 cylinders with capacities up to 580 T.R. Engineered for applications requiring precise temperature control at low and ultra-low temperatures.

Additional Equipment and Solutions

High performance evaporative condenser used in ammonia refrigeration systems for controlled atmosphere cold storage.
Ensure superior heat transfer and energy efficiency with advanced evaporative condensers.
  • Evaporative Condensers: Engineered for maximum heat transfer and reduced energy consumption in refrigeration systems.
Air cooling units in stainless steel and aluminum for controlled atmosphere cold storage.
Durable air cooling units for precise temperature control in CA cold storage facilities.
  • Air Cooling Units: SS and AL Series durable and efficient cooling solutions, including stainless steel and aluminum options.
High performance ammonia evaporator coils used in CA cold storage systems.
Achieve consistent ammonia cooling with advanced ammonia evaporator coils for CA storage.
Liquid Ammonia pump used in industrial ammonia refrigeration for controlled atmosphere cold storage.
Efficient ammonia transfer for CA cold storage with durable canned pumps.
Precision engineered ammonia valves for CA cold storage facilities.
Ensure safe and efficient ammonia flow in refrigeration systems with high quality ammonia solenoid valves.
  • Ammonia Valves: Precision-engineered valves for safe and efficient ammonia flow control.
Advanced bunker coils for heat transfer in controlled atmosphere cold storage systems.
Improve refrigeration efficiency with high performance bunker coils.
Low pressure (LPR) and high pressure (HPR) receivers used in CA cold storage systems.
Optimize ammonia refrigeration systems with LPR and HPR solutions for CA cold storage.
A secure refrigerant vessel used in ammonia based CA cold storage systems.
Safeguard refrigerants with reliable vessels for CA cold storage.
IQF technology used for freezing fruits and vegetables in CA storage.
Extend product shelf life with cutting edge IQF technology.
  • IQF Technology: Advanced freezing technology to preserve food quality and extend shelf life.
Industrial ice bank used for large scale ammonia refrigeration systems in CA cold storage.
Optimize ammonia cooling efficiency with dependable industrial ice bank systems.
  • Industrial Ice Bank: Dependable ice storage systems for industrial cooling needs.
  • Pillow Plates: Effective heat exchange solutions for refrigeration and industrial applications.
  • Axial Fans: Improve airflow and cooling performance with durable axial fans.
A shell and tube condenser designed for high capacity ammonia refrigeration systems.
Ensure reliable ammonia cooling with advanced shell and tube condensers.

Conclusion

Controlled atmosphere cold storage is a game-changer in preserving the quality of perishable goods. Whether you’re looking to store apples, fruits, or other sensitive products, controlled atmosphere cold storage offers a superior solution. The CA cold storage technology optimizes temperature, humidity, and air composition to ensure that your products stay fresh for longer periods, reducing wastage and extending shelf life.

Why Choose Metro Refrigeration Industries?

Experience: Over 40 years of expertise in designing and manufacturing cold storage solutions.

Global Presence: Serving clients in India and over 30 countries worldwide, including Australia, UAE, Jordan, Turkey, Yemen, Thailand, Sri Lanka, and Nepal.

Cutting-Edge Indo-American Technology: Ensures superior energy efficiency and performance.

Prestigious Clientele: Trusted by Amul, Adani, Namaste India, Patanjali, and more.

Complete Product Line: Comprehensive range of equipment tailored for cold storage, including ammonia compressors, ammonia evaporators, evaporative condensers, air cooling units, evaporator coils, ammonia valves, and more.

Best Cold Storage System Equipment and Machineries: Designed for reliability, energy efficiency, and precise temperature control.

Cost-Effective Solutions: Delivering low energy consumption and precise temperature control.

Contact Metro Refrigeration Industries

To explore our products and solutions for your refrigeration unit, get in touch:

Location: D-35, Meerut Road Industrial Area, Ghaziabad, Uttar Pradesh – 201 003, INDIA

Email: sales@metrorpl.com

Phone: +91-120-2712176, 2752030, 2757568, 2757269, 2713759

Customer Care: +91 88266 77754

Website: www.metrocompressor.com

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Onion Cold Storage: Design, Project, Costs, and Complete System Setup Guide

Step by Step Comprehensive Guide to Setting Up an Onion Cold Storage Unit

High-capacity onion cold storage system with advanced refrigeration technology.
Preserve the freshness of onions with our advanced cold storage solutions, ensuring minimal spoilage and extended shelf life.

Onion cold storage is an essential infrastructure to enhance the shelf life of onions and maintain their quality. With increasing demand for sustainable storage solutions, setting up a reliable onion cold storage unit is both a lucrative business opportunity and a valuable service to reduce food wastage. Metro Refrigeration Industries, a leading cold storage manufacturer, offers comprehensive solutions to meet these needs. Follow this detailed guide to set up your onion cold storage unit effectively.

1. Understanding Onion Cold Storage

Efficient potato cold storage solution ensuring longer shelf life and freshness.
Efficient potato cold storage systems that reduce wastage and provide energy savings, keeping your produce fresh.

What is Onion Cold Storage?

Onion cold storage refers to a specially designed facility to store onions under controlled conditions, extending their shelf life and preserving quality.

Efficient cold storage system for green peas and frozen vegetables, preserving freshness and quality.
Maintain the freshness and quality of green peas and frozen vegetables with our advanced cold storage solutions, designed for optimal temperature control.

Benefits of Onion Cold Storage:

Prevents spoilage and loss during off-seasons.

Ensures consistent supply and stabilizes market prices.

Enhances farmers’ income and reduces food wastage.

Agricultural cold storage solutions for vegetables and frozen food, ensuring extended shelf life.
Maintain the freshness and quality of green peas and frozen vegetables with our advanced cold storage solutions, designed for optimal temperature control.

2. Plan Your Onion Cold Storage Project

Energy-efficient ammonia refrigeration system for precise temperature control.

Advanced ammonia refrigeration system for industrial cold storage applications.

Onion Cold Storage Project Cost:

Assess the cost of land, construction, equipment, and utilities.

Typical onion cold storage cost in India can vary depending on capacity and design.

Two Stage Ammonia Compressor. Two stage ammonia compressor for industrial refrigeration by Metro Refrigeration Industries.
Metro Refrigeration’s two-stage ammonia compressors offer enhanced efficiency and cooling power for extreme temperature control.

Onion Cold Storage Design:

Develop an onion cold storage layout plan for optimal airflow and temperature distribution.

Include energy-efficient equipment such as Metro Refrigeration’s Air Cooling Units and Evaporative Condensers.

Automated Ammonia Solenoid Valve for precise flow control in industrial refrigeration systems.
High-performance Ammonia Solenoid Valve for seamless refrigeration system automation.

3. Choose the Right Location

Metro Refrigeration Industries offers turnkey cold storage and refrigeration solutions for potato storage, onion storage, frozen vegetables, dairy plants, cold chains, and industrial application solutions using advanced Indo-American technology
Metro Refrigeration Industries – Your trusted partner in cold storage and industrial refrigeration solutions since 1986. Specializing in potato cold storage, dairy plants, frozen food systems, and more with cutting-edge Indo-American technology.

Key Considerations:

Proximity to onion-producing regions and transportation hubs.

Availability of utilities like electricity and water.

Compliance with local regulations for cold storage facilities.

4. Procure High-Quality Equipment

Metro Refrigeration Industries offers a wide range of reliable and energy-efficient products essential for setting up an cold storage unit:

Key Products:

Ammonia Chiller System for Cold Storage. Ammonia chiller system for cold storage facility from Metro Refrigeration Industries.
Metro Refrigeration’s ammonia chiller systems are ideal for cold storage facilities, ensuring precise temperature control and energy efficiency.

Ammonia Compressors: Single stage and two stage ammonia refrigeration compressors for precise temperature control.

Ammonia Evaporative Cooling Unit for Industrial Use. Ammonia evaporative cooling unit designed by Metro Refrigeration Industries for industrial cooling.
Metro’s ammonia evaporative coolers are engineered for industrial use, providing excellent heat exchange and energy savings in refrigeration systems.

Evaporative Condensers: Reduces energy consumption by utilizing water evaporation and air movement, critical for high-performance ammonia based cold storage.

High-performance air cooling units for industrial cold storage.
Boost cooling efficiency with our energy-saving air cooling units. Designed for reliable temperature control in industrial cold storage and refrigeration systems.

Air Cooling Units: Available in SS and AL series for durable and cost-effective cooling.

Evaporator Coils: Ensure optimal heat exchange and consistent cooling.

High-efficiency bunker coils for cold storage refrigeration systems.
Maximize cooling efficiency with our durable bunker coils. Engineered for optimal performance in cold storage refrigeration systems, ensuring reliable temperature control.

Bunker Coils: Enhance efficient heat transfer.

Cooling Coil Units: Provide precise temperature control for onion storage.

High-performance Ammonia Valve for precise flow control in ammonia refrigeration systems.
Durable Ammonia Valve for optimized industrial refrigeration systems.

Ammonia Valves: Deliver accurate refrigerant flow control for safe and efficient operation.

High-performance ammonia canned motor pump for refrigeration systems.
Reliable canned pumps that ensure seamless operation in cold storage systems. High-performance, energy-efficient solutions for industrial ammonia refrigeration.

Ammonia Evaporators: Commonly used in industries such as cold storage, food processing, dairy, and pharmaceuticals, where maintaining precise temperature control is essential.

LPR & HPR (Low-Pressure and High-Pressure Receivers) for Ammonia Systems. LPR and HPR receivers for ammonia refrigeration systems by Metro Refrigeration Industries.
Metro Refrigeration’s LPR and HPR receivers store refrigerants, optimizing ammonia refrigeration systems for energy efficiency and reliability.

Low Pressure and High Pressure Receivers (LPR & HPR): Manage refrigerant storage and regulation for the proper functioning of the ammonia cooling system.

IQF freezer system showcasing advanced individual quick freezing technology for high-quality food preservation.
Experience precision freezing with our IQF freezer system, ensuring quality and texture in individually quick frozen foods.

Individual Quick Frozen Technology (IQF): Rapidly cools large volumes, preserving texture and quality.

Falling Film Chillers and Evaporators: Essential for rapid and efficient cooling of large quantities, ideal for agricultural products like potato, onions & frozen vegetables.

High-efficiency bunker coils for cold storage refrigeration systems.
Maximize cooling efficiency with our durable bunker coils. Engineered for optimal performance in cold storage refrigeration systems, ensuring reliable temperature control.

Axial Fans, Spray Nozzles, and Eliminators: Enhance airflow, ensure even water distribution, and prevent water droplet carryover in condensers.

Ammonia Chiller System for Cold Storage. Ammonia chiller system for cold storage facility from Metro Refrigeration Industries.
Metro Refrigeration’s ammonia chiller systems are ideal for cold storage facilities, ensuring precise temperature control and energy efficiency.

Industrial Ammonia Refrigeration System Compressors and Components: High-quality components like piston cylinder liners, crankshafts, and lubrication systems ensure reliable performance and durability.

5. Maintain Optimal Storage Conditions

Onion Cold Storage Temperature:

The best storage temperature for onions is between 0°C and 2°C.

Proper ventilation is crucial to prevent moisture buildup.

How Long Onion Can Be Stored in Cold Storage:

Onions can be stored for up to 6-8 months under ideal conditions, ensuring reduced losses and sustained quality.

6. Installation and Setup

Work with experienced professionals for the installation and commissioning of your cold storage unit. Metro Refrigeration Industries provides complete turnkey solutions, including:

Design and construction support

Energy-efficient machinery installation

Maintenance and after-sales support

Manufacture and commissioning of complete industrial ammonia refrigeration system, equipment & machineries

Reliable Ammonia Refrigeration Solution for Industrial Applications
Advanced ammonia refrigeration systems designed for precise temperature control and energy savings in cold storage applications. Trusted for industrial refrigeration needs.

7. Ensure Compliance and Obtain Subsidies

Onion Cold Storage Guidelines:

Follow industry best practices and government regulations.

Apply for available subsidies and incentives for agricultural cold storage projects.

8. Monitor and Optimize Operations

Use advanced technologies, such as Metro Refrigeration’s Individually Quick Frozen Technology (IQF) and Pillow Plates, to enhance efficiency and minimize operational costs.

Metro Refrigeration Industries' prestigious clientele including Amul, Adani, Patanjali, and Namaste India.
Proudly trusted by top brands like Amul, Adani, Patanjali, and Namaste India for reliable refrigeration solutions.

Why Choose Metro Refrigeration Industries?

Experience: Over 40 years of expertise in designing and manufacturing cold storage solutions.

Global Presence: Serving clients in India and over 30 countries worldwide, including Australia, UAE, Jordan, Turkey, Yemen, Thailand, Sri Lanka, and Nepal.

Cutting-Edge Indo-American Technology: Ensures superior energy efficiency and performance.

Prestigious Clientele: Trusted by Amul, Adani, Namaste India, Patanjali, and more.

Complete Product Line: Comprehensive range of equipment tailored for cold storage, including ammonia compressors, ammonia evaporators, evaporative condensers, air cooling units, evaporator coils, ammonia valves, and more.

Best Cold Storage System Equipment and Machineries: Designed for reliability, energy efficiency, and precise temperature control.

Cost-Effective Solutions: Delivering low energy consumption and precise temperature control.

Metro Refrigeration Industries offers turnkey cold storage and refrigeration solutions for potato storage, onion storage, frozen vegetables, dairy plants, cold chains, and industrial application solutions using advanced Indo-American technology
Metro Refrigeration Industries – Your trusted partner in cold storage and industrial refrigeration solutions since 1986. Specializing in potato cold storage, dairy plants, frozen food systems, and more with cutting-edge Indo-American technology.

Contact Metro Refrigeration Industries

To explore our products and solutions for your cold storage unit, get in touch:

Location: D-35, Meerut Road Industrial Area, Ghaziabad, Uttar Pradesh – 201 003, INDIA

Email: sales@metrorpl.com

Phone: +91-120-2712176, 2752030, 2757568, 2757269, 2713759

Customer Care: +91 88266 77754

Website: www.metrocompressor.com

Setting up an cold storage unit is a significant investment with high returns. By partnering with Metro Refrigeration Industries, you can leverage the best technology and industry expertise to ensure the success of your project.

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Individual Quick Frozen IQF Technology: Working Principle, Use & Equipments

IQF freezer system showcasing advanced individual quick freezing technology for high-quality food preservation.
Experience precision freezing with our IQF freezer system, ensuring quality and texture in individually quick frozen foods.

What is Individual Quick Freezing IQF ?

The Individual Quick Freezing (IQF) process is an advanced method that freezes food items individually, preventing clumping and preserving quality. By leveraging industrial ammonia refrigeration and precision-engineered equipment, Metro Refrigeration Industries delivers freezing solutions that cater to a wide range of products, including apple & fruits, vegetables, seafood, meat, and dairy.

Individually quick frozen strawberries using IQF freezing technology to lock in natural flavor and nutrients.
Freeze strawberries with precision using our IQF freezing method for peak freshness and taste.

How Does Metro Refrigeration’s IQF Equipment Work?

Our IQF frozen technology utilizes ammonia-based refrigeration systems for rapid and energy-efficient cooling. Here’s how our equipment optimizes the individual quick frozen process:

  1. Product Preparation: Foods such as peas, berries, chicken fillets, or dairy items are prepped for freezing. Uniformity in size and moisture content ensures an efficient IQF freezing process.
  2. Advanced Freezing Zone: Food is conveyed through the IQF equipment, where high-speed airflow powered by industrial ammonia refrigeration circulates at ultra-low temperatures (-40°C or below), enabling quick and uniform freezing.
  3. Separation for Versatility: Our quick freeze technology prevents clumping, ensuring products retain their shape and are easy to handle.
  4. Packaging and Distribution: The frozen products are ready for storage or delivery, maintaining freshness and integrity.
Box freezer with multiple retention time, hydraulic operation, and PC control for efficient IQF freezing.
Optimize your frozen process with our Box Freezer, featuring multiple retention time and PC-controlled operations.

Key Features of Flash Freezing Equipment

IQF – Box Freezer

  • Multiple Retention Time: Flexible freezing durations tailored to product requirements.
  • Chill/Freeze Simultaneously: Versatile operation for varied applications.
  • Hydraulic Operation: Enhances performance and reliability.
  • PC Control: Precision and automation for better control.
  • Refrigerant R717: Eco-friendly and energy-efficient ammonia operation.
  • Simple, Robust Design: Ensures durability for heavy-duty applications.
  • Reliable Operation: Minimizes downtime with consistent performance.
  • High Efficiency Freezing: Maximizes energy utilization for superior results.
Spiral freezer with high-performance delta airflow, reducing freezing times by 25% and ensuring energy efficiency.
Achieve faster freezing and energy savings with our Spiral Freezer, built for reliability and easy cleaning.

IQF – Spiral Freezer

  • High Performance Delta Airflow: Increases heat transfer rates by 30%.
  • Reduction in Cooling/Freezing Times: Cuts freezing time by approximately 25%.
  • Low Power Consumption: Energy-efficient operation reduces costs.
  • Velocity Pressure Effect: Leverages fan discharge airflow for faster freezing.
  • Compact Layout Options: Ideal for space-constrained facilities.
  • Low Operating Costs: Designed for long-term cost-effectiveness.
  • Ease of Cleaning: No reduction in cleaning access ensures hygiene.
Tunnel freezer with modular construction for freezing and chilling vegetables and fruits using IQF technology.
Preserve freshness with our Tunnel Freezer, ideal for individually quick frozen vegetables and fruits.

IQF – Tunnel Freezer

  • Compact Design: Specifically suited for freezing vegetables and fruits.
  • Defrosting Options: Flexible shift or continuous defrosting using water or hot gas.
  • Custom Layouts: Tailored designs to meet individual operational needs.
  • Modular Construction: Utilizes standardized components for scalability.
  • High Performance Centrifugal Fans: Ensures optimal thermal efficiency.
  • Refrigerant R717: Environmentally friendly and cost-effective.
  • Easy Maintenance: Simplified cleaning and defrosting processes.
  • Direct Drive: Low maintenance and efficient operation for short- and medium-retention products like peas, beans, and other vegetables.
IQF freezing process for seafood using quick freeze technology to maintain texture and quality.
Preserve seafood with our instant quick freezing technique, ensuring texture and flavor retention.

Applications of IQF Freezing Technology in Metro Refrigeration’s Portfolio

Our IQF individually quick frozen solutions are integral to multiple sectors:

Individually quick frozen peas processed with IQF technology for extended freshness and nutritional value.
Maintain the natural freshness of vegetables like peas with our IQF freezing technology.

Benefits of Metro Refrigeration’s IQF Equipment

Our IQF freezing technology integrates advanced engineering and energy-efficient designs to deliver:

  1. Preservation of Freshness: The individual quick freezing technology retains the natural taste, texture, and nutrients of food items.
  2. Wide Product Compatibility: From dairy and meat to fruits and vegetables, our product line caters to diverse needs.
  3. Energy Efficiency: Utilizing industrial ammonia refrigeration, our systems reduce energy consumption while ensuring consistent performance.
  4. Minimized Waste: Precise freezing ensures minimal spoilage, contributing to sustainability.
  5. Compliance with Safety Standards: Hygienic and easy-to-maintain designs meet the highest regulatory requirements.
Quick freeze technology for bakery items, ensuring precise portioning and maintaining product quality.
Preserve baked goods with quick freeze technology, ensuring freshness and easy portioning.

Metro Refrigeration Industries brings decades of expertise in designing and implementing IQF freezing equipment and cold storage solutions. Our solutions are powered by industrial ammonia refrigeration, offering unmatched efficiency and reliability. With a focus on customer needs, we provide:

Individually quick frozen strawberries using IQF freezing technology to lock in natural flavor and nutrients.
Freeze strawberries with precision using our IQF freezing method for peak freshness and taste.

Future of Individual Quick Freezing with Metro Refrigeration Industries

The demand for individually quick frozen (IQF) products is growing rapidly, driven by consumer preferences for high-quality frozen foods. At Metro Refrigeration Industries, we continue to innovate, enhancing the capabilities of IQF freezing technology to offer faster freezing times, improved energy efficiency, and expanded product compatibility.

Why Choose Metro Refrigeration Industries for IQF Freezing?

Metro Refrigeration Industries is a trusted name in industrial ammonia refrigeration, offering state-of-the-art solutions tailored to industries such as cold storagedairy processingmeat processing, and milk processing plants. Among our innovative product lines, Individually Quick Frozen (IQF) equipment stands out as a cornerstone of modern food preservation. Our expertise in IQF technology ensures that businesses achieve unparalleled quality, efficiency, and sustainability in their operations.

Conclusion

Metro Refrigeration Industries combines the power of IQF technology with the precision of industrial ammonia refrigeration to deliver exceptional freezing solutions. Whether you’re in cold storagedairy processing, or meat processing, our IQF freezing method ensures superior product quality and operational efficiency. Embrace the future of food preservation with our individual quick freezing technology, designed to meet the evolving needs of the global food industry.

Contact us today to explore how Metro Refrigeration Industries can transform your freezing and cold storage operations with our cutting-edge IQF individually quick frozen solutions.

Why Choose Metro Refrigeration Industries?

At Metro Refrigeration Industries, we specialize in advanced IQF freezing technology and industrial ammonia refrigeration systems, providing reliable, high-performance solutions for the food industry. With over 40 years of experience and integration of Indo-American advanced technology, our equipment is designed to meet your specific freezing and chilling needs.

Contact Metro Refrigeration Industries

To explore our products and solutions for your cold storage unit, get in touch:

Location: D-35, Meerut Road Industrial Area, Ghaziabad, Uttar Pradesh – 201 003, INDIA

Email: sales@metrorpl.com

Phone: +91-120-2712176, 2752030, 2757568, 2757269, 2713759

Customer Care: +91 88266 77754

Website: www.metrocompressor.com

Explore more related blogs:

Meat Processing Plant

We specialize in manufacturing cutting-edge refrigeration solutions for meat processing plants, catering to beef, chicken, cattle, seafood, fish, prawns, crabs, and frozen chicken. Our advanced systems ensure precise temperature control, freshness, and quality preservation. Trusted by industries for energy efficiency and durability, we provide comprehensive solutions tailored to meet diverse processing needs.

Onion Cold Storage

 

Ice Bank Refrigeration System

 

Air Cooling Units

 

Ice Bank Tank

Cold Storage Business Guide

 

Ammonia Refrigeration System

 

CA Cold Storage

 

Controlled Atmosphere Cold Storage

 

Apple Cold Storage

 

CA Cold Storage Chambers

 

IQF Technology

 

Ice Bank Chiller System

 

Individual Quick Frozen Technology

 

Blast Freezers

 

Blast Chillers

Curd Blast Rooms

Curd Incubation Room

Curd Incubation Chamber

Dairy Processing Plant

 

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Ammonia Evaporators

Air Cooling Evaporators

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Evaporative Condenser

Cooling Coils

Ammonia Cooling Coils

Ammonia Evaporative Condenser

Ammonia Air Cooling Units